Gauge panel installation, Selecting pyrometer sensor location – Banks Power Pyrometer User Manual
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Gauge Panel
Installation
choose a suitable location under 
the lower edge of the dash panel 
for mounting the instrument 
panel, or on top of the dash for 
the molded instrument console. 
Be certain the instruments can be 
viewed conveniently by the driver.
UNDER DASH: Using the panel as 
a template, drill two 
3
⁄
16
” diameter
holes in the dash and mount 
the panel with two No. 10 x 
1
⁄
2
”
machine screws, nuts, and star-
washers provided.
ON TOP OF DASH: Wipe the dash-
top with an alcohol pad or other 
surface cleaner. Remove the 
backing from the adhesive Velcro 
tape on the bottom of the console 
adapter, position the console 
adapter and press down firmly. 
Once the gauges are wired and 
secured to the console according 
to the following instructions, 
attach the console assembly to 
the console adapter using the two 
machine screws provided.
selecting Pyrometer
sensor location
Maximum allowable exhaust gas 
temperatures for diesel engines 
can vary substantially, depending 
on the engine and turbocharger 
configuration. Refer to the Owners 
Manual for your Banks system to 
determine maximum temperature 
specifications for your specific 
application.
There are two methods of exhaust 
gas temperature measurement 
on turbocharged engines. Both 
methods are accurate if done 
properly, but will commonly differ 
by as much as 300°F on the same 
engine.
TURBINE INLET TEMPERATURE: 
Measured in the exhaust stream 
before the turbine wheel of the 
turbo (in the exhaust manifold). 
The tip of the pyrometer sensor 
should not contact the metal 
surface of the manifold.
TURBINE OUTLET TEMPERATURE: 
Measured in the exhaust stream 
after the turbine wheel (in the 
turbine outlet pipe). The pyrometer 
sensor should be located as 
close to the outlet of the turbo as 
possible.
Chevrolet/GMC 6.2l/6.5l 
diesel, naturally aspirated: 
Locate a portion of the thin-walled 
exhaust tubing that is easily 
accessible with a drill and as close 
to the engine as possible (not in 
the actual manifold).
Drill a
5
⁄
16
” hole in the exhaust
tubing. Weld the
1
⁄
4
” NPT bung
provided to the pipe centered over 
the hole. Install the pyrometer 
sensor into the bung.
Chevrolet/GMC 6.2L/6.5L diesel 
with Banks Sidewinder turbo: 
Install the threaded pyrometer 
sensor into the 
1
⁄
4
” NPT threaded
hole in the right exhaust manifold. 
Use anti-seize compound on the 
threads. See Figure 1.
Chevrolet/GMC 6.5l diesel 
with factory turbo: TURBINE 
INLET TEMPERATURE: Disconnect 
both the compressor inlet and 
outlet hose joint connections. 
Loosen the V-band at the turbo 
outlet, the four bolts/nuts at the 
turbine inlet and the two bolts in 
the oil drain flange. Remove the 
turbo from the engine.
CHEVY/ GMC 6.2l/6.5l
Figure 1
