Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Power Systems- Stinger system '03-04 - Manual (Page 20)

Diagnostic Code Code Description Course of action
1,1 Faulty Fuel Rail Pressure (FRP) input signal Check FRP sensor connection and 8-pin OttoMind connector.
Reset OttoMind by turning key on and off.
1,2 Faulty Manifold Absolute Pressure (MAP) input signal Check MAP sensor connection and 8-pin OttoMind connector.
Reset OttoMind by turning key on and off.
1,3 Faulty OttoMind signal input Make sure the OttoMind switch is connected to the main wire harness.
Reset OttoMind by turning key on and off.
2,1 Faulty Fuel Rail Pressure (FRP) output signal Check FRP sensor connection and 8-pin OttoMind connector.
Reset OttoMind by turning key on and off.
2,2 Faulty Manifold Absolute Pressure (MAP) output signal Check MAP sensor connection and 8-pin OttoMind connector.
Reset OttoMind by turning key on and off.
2,3 Faulty thermocouple signal Check thermocouple connection and 2-pin OttoMind connector.
2,4 TCC stuck (automatic transmission ONLY) Check TCC connection and 4-pin OttoMind connector. Monitor code occurrence.
contact Banks Technical Service if occurrence becomes frequent.
3,1 Faulty Crankshaft Position (CKP) or Check both the CKP and CMP sensor connections and 8-pin OttoMind connector.
Reset OttoMind by turning key on and off.
3,2 Internal module error Contact Banks Technical Service.
3,3 Internal module error Contact Banks Technical Service.
3,4 Faulty CAN bus signal Check CAN bus connection and 10-pin OttoMind connector.
4,2 Transmission slip detected OttoMind will automatically derate engine power to preserve the
(automatic trans ONLY) transmission. contact Banks Technical Service if problem persists.
4,3 Transmission learning has not been completed Follow the instructions described in “Learning Transmission”
section of the Owner’s Manual.
4,4 Fuel rail pressure is excessive FRP exceeded maximum allowable. Verify engine power rating.
contact Banks Technical Service if problem persists.
Table 1: Banks OttoMind Diagnostic Codes
TroubleShooting
Note: The OttoMind requires the
engine coolant temperature (ECT) to
be above 125 Degrees before it will
add fuel.
If you feel that your OttoMind is
not functioning properly, some
diagnostics can be performed.
Your OttoMind is equipped with
diagnostic features that will detect
and display certain errors. Remove
the OttoMind from its mounting
location while keeping all connectors
plugged in. Turn vehicle key to ON
position. Observe the two LEDs
mounted on the upper corners of
the black connector on the end of
the OttoMind. If all wire connections
are correct, a steady green light is
illuminated. If the green light is not
illuminated when key is on, check
power supply hookup and the fuse
on the OttoMind main wire harness.
If connection and fuse are okay,
contact Banks Technical Service.
If a connection is incorrect or if there
is a problem with the system, when
the key is on the red LED will flash
in sequence to identify a diagnostic
code. A OttoMind’s diagnostic code
is comprised of 2 digits. Each code
is expressed in a sequence of 2 sets
of the flashing red LED separated by
a brief flashing of the green LED in
between. Each set of a number of
red LED flashed represents a digit.
A longer flashing of the green LED
separates the sequences. The LEDs
will continue to flash to display all
the errors, and then repeat. Table
1 lists some common diagnostics
codes.
For example, if a faulty thermocouple
is detected (code “2,3”) by the
OttoMind, the following red and
green LED flashing sequence is
observed when the key is on:
(1) Two times flashing RED LED
(2) One time quick flashing GREEN
LED
(3) Three times flashing RED LED
(4) One time longer flashing GREEN
LED
The above flashing sequence will
repeat continuously. When the
problem is corrected, the diagnostic
code will be eliminated and replaced
by a steady green light.
Note: If multiple codes are set,
they will be displayed in a series
seperated by the longer flashing
green LED. When reading codes,
make sure to watch the entire series
until you see the first code repeat.
Note: The “4,3” code comes on when
the OttoMind module is first installed
on a vehicle. To eliminate this code,
follow the instructions described in
the “Learning Transmission” Section.
If problem persists, contact Banks
Technical Service.
If the OttoMind should ever need
to be removed from the vehicle,
20 |
9 6 7 6 7 v . 3 . 0