Banks Power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) Exhaust- Monster Exhaust, Single Passenger side exit (w_ cat) '99-03 F-250 & F-350 User Manual
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96436 v.7.0
13.
reusing the saved V-band clamp
previously put aside, loosely clamp
the upper portion of the turbine outlet
pipe to the factory warm-up valve
outlet. Do not tighten at this time.
Note: on some Power Strokes a
ground strap is bolted on the back
of the cylinder head. this bolt may
interfere with the Banks turbine
outlet pipe. If so, remove the bolt and
relocate it in the cylinder head.
14.
on 2002 & 2003 models only, it
is necessary to relocate the factory-
installed frame-mounted hanger pin
that is located behind the transmission
crossmember.
A. remove the two (2) nuts that hold
the frame-mounted hanger pin to
the frame rail, save for reinstallation
later. remove the frame-mounted
hanger pin from vehicle.
B. remove the two (2) 8mm studs from
the frame-mount hanger pin.
Note: Studs are pressed into
hanger pin and will require the
use of a hammer or small press to
remove.
C. reinstall the frame-mounted hanger
pin using the two (2)
5
⁄
8
” long steel
spacers, two (2) 8mm x 1.25 x
45mm bolts and the two (2) 8mm
nuts (removed in Step A above).
see Figure 6 for proper assembly
sequence. torque fasteners to 18
ft-lb.
15.
place a 4” exhaust clamp on the
turbine outlet pipe. install the front
intermediate pipe onto the turbine
outlet pipe, aligning the hanger pin
in the rubber hanger. For catalytic
converter models, place a 3
1
⁄
2
” clamp
on the end of the front intermediate
pipe and reinstall the catalytic
converter (where you have cut per
step 2). put another 3
1
⁄
2
” clamp on
the outlet of the catalytic converter.
For models without catalytic
converters, place a 4” clamp on the
outlet of the front intermediate pipe
(see Figure 2).
Figure 5