Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Intake- High-Ram Air Intake '03-07 - Manual (Page 5)

96768 v.8.0
5
STOCK RAM REMOVAL
1.
Loosen the clamp that holds the
rubber hose at the inlet of the stock
intake and slide the hose free of the
intake inlet. Save the clamp for re-use.
CAuTION: Cover the intercooler
up-pipe opening with a clean rag
to prevent foreign objects from
entering the intake tract.
2.
Remove the bolt that holds the
dipstick on the intake. Save the bolt
for reuse. Gently push and move the
dipstick and its holder to the rear
of the engine compartment to gain
access to the engine.
3.
Remove the electric heater wire
harness from the stock intake by
pulling the plastic pin out. Remove
the wire harness brackets that are
mounted on the intake by removing
the nut and the washer. Save the nut
and the washer for re-use.
4.
Unbolt and remove the 4 bolts
at the base of the stock intake and
remove the intake from the engine,
being careful to not knock any debris
into the intake through the electric
heater element block.
5.
Remove the stud bolt from the
stock intake (see Figure 1), and install
it onto Banks High-Ram at the same
location.
6.
Remove the three wires connecting
the electric heater element block to
the engine and remove the heater
element block. Save the fasteners for
re-use.
CAuTION: Cover the opening in the
intake manifold with a clean rag
to prevent foreign objects from
entering the engine.
Figure 1