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English – Milwaukee MCS 65 User Manual

Page 9

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MCS 65

..........1500 W

..........4000 min

-1

203 x 15,87 .....mm (8" x 5/8")

................6 mm

.... 50x50x6 mm

...........ø 65 mm

.....max. 65 mm

.............5,3 kg

..............84 dB (A)

..............95 dB (A)

..........< 2,5 m/s

2

.............1,5 m/s

2

ENGLISH

TECHNICAL DATA

Metal saw

Rated input .................................................................................................

No-load speed ............................................................................................

Saw blade dia. x hole dia............................................................................

Maximum cutting capacity

Steel plate ...............................................................................................

Angle sections .........................................................................................

Metal pipe ...............................................................................................

Sections ..................................................................................................

Weight according EPTA-Procedure 01/2003 ..............................................

Noise Information

Measured values determined according to EN 60 745.

Typically, the A-weighted noise levels of the tool are:

Sound pressure level (K = 3 dB(A)) ..........................................................

Sound power level (K = 3 dB(A)) ..............................................................

Wear ear protectors!
Vibration Information

Total vibration values (vector sum in the three axes) determined

according to EN 60745.

Vibration emission value a

h

: .......................................................................

Uncertainty K = ..........................................................................................

WARNING

SAFETY INSTRUCTIONS

Cutting procederes

Danger: Keep hands away from cutting area and the blade.

Keep your second hand on auxiliary handle, or motor housing. If

both hands are holding the saw, they cannot be cut by the blade.
Do not reach underneath the workpiece. The guard cannot protect

you from the blade below the workpiece.
Adjust the cutting depth to the thickness of the workpiece. Less

than a full tooth of the blade teeth should be visible below the

workpiece.
Never hold piece being cut in your hands or across your leg.

Secure the workpiece to a stable platform. It is important to support

the work properly to minimize body exposure, blade binding, or loss of

control.
Hold the power tool by insulated gripping surfaces, only when

performing an operation where the cutting tool may contact hidden

wiring or its own cord. Contact with a "live" wire will also make

exposed metal parts of the power tool "live" and could give the operator

an electric shock.
When ripping always use a rip fence or straight edge guide. This

improves the accuracy of cut and reduces the chance of blade binding.
Always use blades with correct size and shape (diamond versus

round) of arbour holes. Blades that do not match the mounting

hardware of the saw will run eccentrically, causing loss of control.
Never use damaged or incorrect blade washers or bolt. The blade

washers and bolt were specially designed for your saw, for optimum

performance and safety of operation.

Kickback causes and related warnings:
- kickback is a sudden reaction to a pinched, bound or misaligned saw

blade, causing an uncontrolled saw to lift up and out of the workpiece

toward the operator;
- when the blade is pinched or bound tightly by the kerf closing down,

the blade stalls and the motor reaction drives the unit rapidly back

toward the operator;

- if the blade becomes twisted or misaligned in the cut, the teeth at the

back edge of the blade can dig into the top surface of the wood causing

the blade to climb out of the kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect operating

procedures or conditions and can be avoided by taking proper

precautions as given below.
Maintain a firm grip with both hands on the saw and position your

arms to resist kickback forces. Position your body to either side of

the blade, but not in line with the blade. Kickback could cause the

saw to jump backwards, but kickback forces can be controlled by the

operator, if proper precautions are taken.
When blade is binding, or when interrupting a cut for any reason,

release the trigger and hold the saw motionless in the material

until the blade comes to a complete stop. Never attempt to remove

the saw from the work or pull the saw backward while the blade is

in motion or kickback may occur. Investigate and take corrective

actions to eliminate the cause of blade binding.
When restarting a saw in the workpiece, centre the saw blade in

the kerf and check that saw teeth are not engaged into the

material. If saw blade is binding, it may walk up or kickback from the

workpiece as the saw is restarted.
Support large panels to minimise the risk of blade pinching and

kickback. Large panels tend to sag under their own weight. Supports

must be placed under the panel on both sides, near the line of cut and

near the edge of the panel.
Do not use dull or damaged blades. Unsharpened or improperly set

blades produce narrow kerf causing excessive friction, blade binding

and kickback.
Blade depth and bevel adjusting locking levers must be tight and

secure before making cut. If blade adjustment shifts while cutting, it

may cause binding and kickback.
Use extra caution when sawing into existing walls or other blind

areas. The protruding blade may cut objects that can cause kickback.

Lower guard function
Check lower guard for proper closing before each use. Do not

operate the saw if lower guard does not move freely and close

instantly. Never clamp or tie the lower guard into the open

position. If saw is accidentally dropped, lower guard may be bent.

ENGLISH

Raise the lower guard with the retracting handle and make sure it

moves freely and does not touch the blade or any other part, in all

angles and depths of cut.
Check the operation of the lower guard spring. If the guard and the

spring are not operating properly, they must be serviced before

use. Lower guard may operate sluggishly due to damaged parts,

gummy deposits, or a build-up of debris.
Lower guard may be retracted manually only for special cuts such

as “plunge cuts” and “compound cuts.” Raise lower guard by

retracting handle and as soon as blade enters the material, the

lower guard must be released. For all other sawing, the lower guard

should operate automatically.
Always observe that the lower guard is covering the blade before

placing saw down on bench or floor. An unprotected, coasting blade

will cause the saw to walk backwards, cutting whatever is in its path. Be

aware of the time it takes for the blade to stop after switch is released.
Do not use saw blades not corresponding to the key data given in these

instructions for use.
Wear ear protectors. Exposure to noise can cause hearing loss.
Please do not use abrasion disks in this machine!
Appliances used at many different locations including open air must be

connected via a residual current operated device (FI, RCD, PRCD).
Always wear goggles when using the machine. It is recommended to

wear gloves, sturdy non slipping shoes and apron.
Always disconnect the plug from the socket before carrying out any

work on the machine.
Only plug-in when machine is switched off.
Keep mains lead clear from working range of the machine. Always lead

the cable away behind you.
Before use check machine, cable, and plug for any damages or material

fatigue. Repairs should only be carried out by authorised Service

Agents.
Do not fix the on/off switch in the “on” position when using the saw

hand-held.
Adapt the feed speed to avoid overheating the blade tips and to avoid

melting plastic materials during cutting.

SPECIFIED CONDITIONS OF USE

The Metal Cutter cuts lengthways and mitre accurately in different type

of metals such as metal profiles (UniStrut), pipes, metal studs,

channels, aluminium profiles, metal sheets, etc.
Do not use this product in any other way as stated for normal use.

EC-DECLARATION OF CONFORMITY

We declare under our sole responsibility that this product is in

conformity with the following standards or standardized documents.

EN 60745-1:2009 + A11:2010

EN 60745-2-5:2010

EN 55014-1:2006 + A1:2009 + A2:2011

EN 55014-2:1997 + A1:2001 + A2:2008

EN 61000-3-2:2006 + A1:2009 + A2:2009

EN 61000-3-3:2008

in accordance with the regulations

2011/65/EU (RoHs)

2006/42/EC

2004/108/EC

Winnenden, 2012-08-04

Rainer Kumpf

Director Product Development
Authorized to compile the technical file

MAINS CONNECTION

Connect only to single-phase a.c. current and only to the system

voltage indicated on the rating plate. It is also possible to connect

to sockets without an earthing contact as the design conforms to safety

class II.

MAINTENANCE

The ventilation slots of the machine must be kept clear at all times.
Use only Milwaukee accessories and Milwaukee spare parts. Should

components need to be replaced which have not been described,

please contact one of our Milwaukee service agents (see our list of

guarantee/service addresses).
If needed, an exploded view of the tool can be ordered. Please state the

Article No. as well as the machine type printed on the label and order

the drawing at your local service agents or directly at: Milwaukee

Electric Tool, Max-Eyth-Straße 10, D-71364 Winnenden, Germany.

SYMBOLS

Please read the instructions carefully before

starting the machine.

Always wear goggles when using the machine.

Always disconnect the plug from the socket before

carrying out any work on the machine.

Do not dispose of electric tools together with household

waste material! In observance of European Directive

2002/96/EC on waste electrical and electronic equipment

and its implementation in accordance with national law,

electric tools that have reached the end of their life must

be collected separately and returned to an

environmentally compatible recycling facility.

Class II construction, tool in which protection against

electric shock does not rely on basic insulation only, but in

which additional safety precautions, such as double

insulation or reinforced insulation, are provided.

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be

used to compare one tool with another. It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different

accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not

actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands

warm, organisation of work patterns.

WARNING! Read all safety warnings and all instructions, including those given in the accompanying brochure. Failure to follow the

warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.