For technical information, visit – Wayne-Dalton THERMOSPAN 200-20 User Manual

Page 4

H E R M O S P A N

2 0 0 - 2 0

SECTIONAL DOOR SYSTEMS

Distributed By:

Printed in U.S.A.

Item #332537 Revised 9/2007

Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.

Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR

For technical information, visit:

www.

wayne-dalton

.com/commercial

PART I – GENERAL

1.01 Section Includes

A. Sectional overhead doors [manually] [motor]

operated with accessories and components.

1.02 Related Work

A. Opening preparation,miscellaneous or structural steel

work,access panels finish or field painting are in the

scope of work of other trades and divisions of these

specifications.

1.03 Reference Standards

A. ANSI/DASMA 102 –American National

Standards Institute [A216.1] Specifications for sectional

overhead doors published by Door &Access Systems

ManufacturersAssociation,International in bulletin

102-1990.

B. ASTM A123 – Zinc [hot-dipped galvanized]

coatings on iron and steel products.

C. ASTM A216 – Specifications for sectional overhead

type doors.

D. ASTM A229 – Steel wire,oil-tempered for

mechanical springs.

E. ASTM A-653-94 – Steel sheet,zinc-coated

[galvanized] by the hot-dipped process,

commercial quality.

F. ASTM D1929 – Ignition temperature test to

determine flash and ignition temperature of

foamed plastics.

G. ASTM E84-91A –Tunnel test for flame spread

and smoke developed index.

H. ASTM E330 – Structural performance of exterior

windows,curtain walls,and doors by uniform static air

pressure difference.

I. ASTM E413-87 – Sound transmission class.

Acoustical performance value = 23

J. ASTM E1332-90 – Outdoor-indoor transmission

class. Acoustical performance value = 22.

K. ASTM E283 –Air infiltration for = .07CFM/FT

at 15

MPH.

1.04 Quality Assurance

A. Sectional overhead doors and all accessories and

components required for complete and secure

installations shall be manufactured as a system from

one manufacturer.

B. Sectional overhead doors shall be tested and labeled

certifying compliance withASTM D1929 andASTM

E84-91A standards.

1.05 Systems Description

A. Sectional Overhead Door:Type:

Thermospan 200-20

B. Mounting:Continuous angle mounting for [steel]

[wood] jambs

C. Operation:[manual push-up] [chain hoist]

[motor] [motor with chain hoist]

D. Material:Galvanized steel with polyester finish paint

E. Insulation:Polyurethane

1.06 Submittals

A. Shop Drawings:Clearly indicate the following:

1. Design and installation details to withstand

standard windload.

2. All details required for complete operation

and installation.

3. Hardware locations.

4. Type of metal and finish for door sections.

5. Finish for miscellaneous components

and accessories.

B. Product Data:Indicating manufacturer’s product

data,and installation instructions.

1.07

Delivery, Handling, Storage

A. Deliver products in manufacturer’s original containers,

dry,undamaged,seals and labels intact.

B. Store and protect products in accordance with

manufacturer’s recommendations.

1.08 Warranty

A. Provide manufacturer’s standard SEVENYEAR warranty

against separation/degradation of the polyurethane

foam from the steel skin of the panel under provisions

of Section 01700.Standard manufacturer’sTENYEAR

warranty against cracking,splitting or deterioration due

to rust-through.TENYEARS on insulation value.

PART I I – PRODUCTS

2.01 Manufacturer

A. Wayne-Dalton or approved equal Thermospan

200-20 insulated sectional overhead doors of steel

construction complete as specified in this section and

as manufactured by Wayne-Dalton Corp.,Mt.

Hope,Ohio.

2.02 Materials

A. Door Sections:Shall be of steel/polyurethane/steel

sandwich type construction with thermal break and

calculated materials“R”- value of 17.50,in accordance

with industry guidelines.

1. Exterior Skin:Structural quality,hot-dipped galvanized

steel,20 gauge white flush smooth.

2. Interior Skin:Structural quality,hot-dipped,galvanized

steel,factory finished with a polyester primer and

white finish coat.Interior skin shall have two 1

roll-formed integral struts sealed with polypropylene

rib caps per section.

3. Ends of section shall be sealed with 18 or 16

[14 GA.] gauge hot-dipped galvanized steel full

height end caps.

4. Insulation:Cavity shall be filled with foamed-in-place

CFC free polyurethane core separated by a factory

extruded thermal break.

5. Insulated sections shall be tested by an I.C.B.O.

certified laboratory in accordance withASTM E-84-

91A and shall achieve a Flamespread Index of 10 or

less,and a Smoke Developed Index of 210 or less.

6. Insulation material shall be tested by an I.C.B.O.

certified laboratory in accordance withASTM

D-1929 and shall achieve a minimum Flash Ignition

temperature of 734 degrees F,and a minimum Self

Ignition temperature of 950 degrees F.

7. Insulated sections shall be tested and meet all

requirements of the UBC 17-5 corner burn.

B. Track:Track design shall be [standard lift] [high lift]

[vertical lift] [low headroom].Vertical mounting angles

shall be hot-dipped galvanized.Track size shall be [2"]

[3"].Vertical track shall be graduated to provide wedge

type weathertight closing with continuous angle mounting

for [steel] [wood] jambs,and shall be fully adjustable to

seal door at jambs.Horizontal track shall be reinforced

with continuous angle of adequate length and gauge to

minimize deflection.

Note: Horizontal track applies to standard lift,high lift,

low headroom and follow-the-roof designs only.

C. Hardware:Hinge and RollerAssembly:

1. Hinges and brackets shall be made from

hot-dipped galvanized steel.

2. Track rollers shall be case-hardened inner steel

races with 10-ball [2"] [3"] rollers.

3. All factory authorized attachments shall be made at

locations indicated and reinforced with backup plates.

D. Counterbalance:

1. Springs shall be torsion type,low-stress,helical

wound,oil-tempered spring wire to provide

minimum [25,000 standard] [50,000] [100,000]

cycles of use,on continuous steel [solid].

2. Spring fittings and drums made of die cast,high

strength aluminum.

3. Pre-formed galvanized steel aircraft cable shall

provide a minimum of a 5:1 safety factor.

2.03 Operation

A. Operation shall be [manual push-up] [chain hoist]

[motor] [motor with chain hoist].Manufacturer does

not recommend chain hoists or jack shaft operators

on the following track applications.

•15" radius standard lift with roof pitch less than 2:12

•Hi-lift less than 24"

•Hi-lift between 12" – 23" with roof pitch less than 1:12

•Low headroom track

Special chain hoist assemblies (using a trolley rail)

are available for the above track systems.

2.04 Locks

A. Locks shall engage the right-hand vertical track and

utilize [an interior side lock] [standard size rim cylin-

der].

2.05 Weatherstripping

A. Doors shall be equipped with top and side seals

to seal against header, co-polymer

joint seals between sections, and vinyl “bulb”

shaped astragal provided on the bottom

section.

2.06 Glazing

A. Optional.

2.07 Windload

A. Windload – per DASMA 102-2003 and as required by

local codes.

PART III – EXECUTION

3.01 Installation

A. General:

1. Install doors in accordance with

manufacturer’s instructions and standards.

Installation shall be by an authorized

Wayne-Dalton representative.

2. Verify that existing conditions are ready to receive

sectional overhead door work.

3. Beginning of sectional overhead door work means

acceptance of existing conditions.

B. Install door complete with necessary hardware,jamb

and head mold strips, anchors,inserts,

hangers,and equipment supports in accordance with

final shop drawings,manufacturer’s

instructions,and as specified herein.

C. Fit,align and adjust sectional overhead door assemblies

level and plumb for smooth operation.

D. Upon completion of final installation,lubricate,test and

adjust doors to operate easily,free from warp,twist or

distortion and fitting for entire perimeter.

Note:Architect may consider providing a

schedule when more than one sectional

overhead door or opening type is required.

3.02

Materials (See note above.)

Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com