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Vertical track assemblies, Top brackets – Wayne-Dalton TORSION 8500 User Manual

Page 7

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Outside step plate

Bottom section outside

Holes enlarged

to 7/16” diameter

Inside step plate

Bottom section inside

Pre-punched

holes

(2) #8 x 1-1/2” screws

8” Max.

mounting

height

Bottom Section

6

Tools: Level, Wooden shims (if necessary)

Center the bottom section in the door opening. Level the section using wooden shims (if
necessary) under the bottom section.

Weather seal

Level

Bottom section

Wooden shims

(If necessary)

Vertical Track Assemblies

7

Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,
Level, Step ladder

IMPORTANT: THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE.
IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE
SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.

Position the left hand vertical track assembly over the rollers of the bottom section. Make
sure the counterbalance cable is located between the rollers and the door jamb. Drill 3/16”
pilot holes into the door jamb for the lag screws.

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tom section and vertical track. Now, tighten all remaining lag screws.

Repeat for other side.

Vertical

track

assembly

5/16” x 1-5/8”

Lag screws

3/8” to 5/8”

Spacing

Bottom section

Vertical track

Bottom

section

Stacking Sections

8

Tools: Power drill,7/16” Socket driver

NOTE: Refer to door section identification.

NOTE: Make sure hinges are flipped down, when stacking another section on top.

Place rollers into end hinges of remaining sections.

With assistance, lift second section and guide rollers into the vertical tracks. Lower section
until it is seated against bottom section. Flip hinges up. Fasten intermediate hinge(s) first
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drilling screws. Repeat for other sections, except top section.

IMPORTANT: PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE
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BETWEEN THE HINGE LEAFS AND THE SECTIONS.

Ensure all jamb brackets are secured tightly to the vertical tracks and jambs.

NOTE: Install lock at this time (sold separately). See optional installation step, Side Lock.

Lock section

Vertical

tracks

Intermediate

hinge(s)

Left

end hinge

Right

end hinge

1/4”-14 x 7/8” Self drilling screw locations

Top Brackets

9

Tools: Power drill, 7/16” Socket driver, Tape measure

Align the top bracket assembly 3” down from the top section and even with the edge of the
section, the slotted half of the bracket base should be facing upwards. Fasten to section
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and adjusted later, in step, Adjusting Top Brackets. Insert roller into top bracket slide. Repeat

7

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