Wayne-Dalton THERMOTITE 800C - Manual (Page 6)

Printed in U.S.A.
Item #333068 Revised 4/2008
Distributed By:
T H E R M O T I T E
®
8 0 0 C S E R I E S
ROLLING SERVICE DOORS
PART I – GENERAL
1.01 Work Included
A. The opening will be equipped withWayne-Dalton
800C Series rolling doors.
1.02 Related Work
A. Opening preparation,miscellaneous or structural
metal work,access panels,finish or field painting,
field electrical wiring,wire,conduit,fuses,and
disconnect switches are in the Scope ofWork of
other divisions or trades.
1.03 Reference Standards
A. ANSI/DASMA 203 –American National Standards
Institute Specifications for non-rated fire rolling doors
published by Door &Access Systems Manufacturers
Association International.
B. ASTM A123 – Zinc [hot-dipped galvanized] coatings
on iron and steel products.
C. ASTM A229 – Steel wire,oil-tempered for
mechanical springs.
D ASTM A-653-94 – Steel sheet,zinc-coated
[galvanized] by the hot-dipped process,
commercial quality.
E. ASTM E330 – Structural performance of exterior
windows,curtain walls,and doors by uniform static air
pressure difference.
F. ASTM E413-87 – Sound transmission class
acoustical performance value = 22.
1.04 QualityAssurance
A. Rolling doors and all accessories and components
required for complete and secure installations shall be
manufactured as a system from one manufacturer.
1.05 Systems Description
A. Rolling Door:Type:
Model 800C
B. Mounting:[steel] [wood] [masonry] jambs
C. Operation:[manual push-up] [crank] [chain hoist]
[motor] [motor with chain hoist]
D. Material:Galvanized steel with polyester finish paint
1.06 Submittals
A. Shop Drawings:Clearly indicate the following:
1. Design and installation details to withstand
standard windload.
2. All details required for complete operation
and installation.
3. Hardware locations.
4. Type of metal and finish for door sections.
5. Finish for miscellaneous components and
accessories.
B. Product Data:Indicating manufacturer’s product
data,and installation instructions.
1.07 Delivery,Handling,Storage
A. Deliver products in manufacturer’s original
containers,dry,undamaged,seals and labels intact.
B. Store and protect products in accordance with
manufacturer’s recommendations.
1.08 Warranty
A. Standard manufacturer’s one year warranty against
defects in material and workmanship.
PART I I – PRODUCTS
2.01 Curtain
A. Curtain will be composed of interlocking #14 flat slats
[22,20,18 gauge galvanized steel] [16 B&S aluminum]
[22,20 stainless steel] slats with [24 gauge][22 gauge
B&S aluminum] back slats,roll-formed perASTM
standards. The area between the #14 exterior slat
and the back slat will be filled by polyurethane
insulation,R-value of 7.7 (U = 0.15).Curtain designed
to withstand a 20 PSF windload. Ends of
alternate/continuous slats will be fitted with metal
endlocks/windlocks.
B. Bottom Bar will consist of two equal steel
[stainless steel] [aluminum] angles,.121" minimum
thickness,to stiffen curtain,with astragal. When
required for additional security,provide [slide bolts]
[cylinder locks] on the bottom bar operable from
[coil side] [both sides].
2.02 Guides
A. Guides will be roll-formed steel channel bolted to
angle or structural grade,three angle assembly of
steel [stainless steel] [aluminum] to form a slot of
sufficient depth to retain curtains in guides to achieve
20 PSF windload standard.Guides may be provided
with integral windlock bars and removable bottom
bar stops.
2.03 Brackets
A. Brackets will be of 3/16” [1/4"] minimum thick steel
plates,with permanently sealed ball bearings.Designed
to enclose ends of coil and provide support for
counterbalance pipe at each end.
2.04 Counterbalance
A. Curtain to be coiled on a pipe of sufficient size to
carry door load with deflection not to exceed .033"
per foot of door span and to be correctly balanced by
helical springs,oil tempered torsion type.Cast iron
barrel plugs will be used to anchor springs to tension
shaft and pipe.
2.05 Hood
A. Hood will be minimum 24-gauge [aluminum,
22 gauge B&S] [galvanized] [stainless steel] sheet
metal,flanged at top for attachment to header and
flanged at bottom to provide longitudinal stiffness.
Hood will enclose curtain coil and counterbalance
mechanism. A flexible hood baffle is included.
2.06 Finish
A. Shop coat of rust inhibitive primer on non-galvanized
surfaces and operating mechanisms.Guides and
bracket plates will be coated with a flat black prime
paint. Aluminum finish to be [mill] [204R1 clear
anodized] [bronze anodized].Stainless steel finish
available.Curtain color will be [white] [blue] [gray]
[beige] [brown] (white,blue,beige,brown only
available as 22 gauge).Powder coating is available in
180 colors.
2.07 Operation
A. Door will be operated by means of [manual,lift-up]
[chain hoist with gear drive reduction] [awning crank]
[wall crank box] [motor operation].Optional
[electrical] [pneumatic] sensing edge to be attached to
bottom bar to [stop and reverse] the door
when it contacts an object during the closing cycle.
2.08 Weatherstripping
A. Doors will include bottom astragal,surface guide
weatherstrip,and internal hood baffle weatherstrip.
Optional lintel brush weatherstrip available.
2.09 Locking
A. [Manual lift-up doors will have interior slide-bolts
suitable for padlocks by others.] [Chain-hoist door
will have chain keepers suitable for padlocks by
others.] [Electric-motor operation doors will lock
through the operator gearing.] [Cylinder locks can
be provided with the doors.]
Note:
When specifying locks on electric-motor operated
doors,electric interlocks should also be specified to
prevent operation when lock bolts are engaged in the
guides,thus preventing damage to the curtain
and/or operator.
2.10 Windload
A. Windload – minimum 20 psf per DASMA 102-2003
and as required by local codes.
PART III – EXECUTION
3.01 Installation
A. General:
1. Install doors in accordance with manufacturer’s
instructions and standards.Installation shall be by
an authorizedWayne-Dalton representative.
2. Verify that existing conditions are ready to receive
rolling door work.
3. Beginning of rolling door work means acceptance
of existing conditions.
B. Install door complete with necessary hardware,jamb
and head mold strips,anchors,inserts,hangers,and
equipment supports in accordance with final shop
drawings,manufacturer’s instructions,and as specified
herein.
C. Fit,align and adjust rolling door assemblies level and
plumb for smooth operation.
D. Upon completion of final installation,lubricate,test and
adjust doors to operate easily,free from warp,twist or
distortion and fitting for entire perimeter.
Note:
Architect may consider providing a schedule when
more than one rolling door or opening type is
required.
Because of continuing product improvements, we reserve the right to change the product specifications and designs without prior notice.
© 2008 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-255-3046
Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR
For technical information, visit:
www. wayne-dalton .com/commercial
Note to specifiers: Words in brackets indicate frequently specified and highly recommended options.