For technical information, visit – Wayne-Dalton THERMOSPAN 125 User Manual

Page 4

H E R M O S P A N

1 2 5

SECTIONAL DOOR SYSTEMS

Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR

Distributed By:

For technical information, visit:

Printed in U.S.A.

Item #332534 Revised 9/2007

Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.

www.

wayne-dalton

.com/commercial

Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com

PART I – GENERAL

1.01 Section Includes

A. Sectional overhead doors [manually] [motor]

operated with accessories and components.

1.02 Related Work

A. Opening preparation,miscellaneous or structural

steel work,access panels finish or field painting are in

the scope of work of other trades and divisions of

these specifications.

1.03 Reference Standards

A. ANSI/DASMA 102 –American National

Standards Institute [A216.1] Specifications for

sectional overhead doors published by Door &

Access Systems ManufacturersAssociation

International in bulletin 102-1990.

B. ASTM A123 – Zinc [hot-dipped galvanized]

coatings on iron and steel products.

C. ASTM A216 – Specifications for sectional

overhead type doors.

D. ASTM A229 – Steel wire,oil-tempered for

mechanical springs.

E. ASTM A-653-94 – Steel sheet,zinc-coated

[galvanized] by the hot-dipped process,

commercial quality.

F. ASTM D1929 – Ignition temperature test to

determine flash and ignition temperature of

foamed plastics.

G. ASTM E84-91A –Tunnel test for flame spread and

smoke developed index.

H. ASTM E330 – Structural performance of exterior

windows,curtain walls,and doors by uniform static air

pressure difference.

I. ASTM E413-87 – Sound transmission class.

Acoustical performance value = 21 per.J.

ASTM E1332-90 – Outdoor-indoor

transmission class.

Acoustical performance value = 18.

1.04 Quality Assurance

A. Sectional overhead doors and all accessories and

components required for complete and secure

installations shall be manufactured as a system from

one manufacturer.

B. Sectional overhead doors shall be tested and labeled

certifying compliance with

ASTM D1929 and ASTM E84-91A standards.

1.05 Systems Description

A. Sectional Overhead Door:Type:

Thermospan 125

B. Mounting: [Continuous angle mounting for [steel]

[wood] jambs] [bracket mounting for wood jambs]

C. Operation:[manual push-up] [chain hoist] [motor]

[motor with chain hoist]

D. Material:Galvanized steel with polyester finish paint

E. Insulation:Polyurethane

1.06 Submittals

A. Shop Drawings:Clearly indicate the following:

1. Design and installation details to withstand

standard windload.

2. All details required for complete operation

and installation.

3. Hardware locations.

4. Type of metal and finish for door sections.

5. Finish for miscellaneous components and

accessories.

B. Product Data:Indicating manufacturer’s product

data,and installation instructions.

1.07 Delivery, Handling, Storage

A. Deliver products in manufacturer’s original

containers,dry,undamaged,seals and labels intact.

B. Store and protect products in accordance with

manufacturer’s recommendations.

1.08 Warranty

A. Provide manufacturer’s standard SEVENYEAR

warranty against separation/degradation of the

polyurethane foam from the steel skin of the panel

under provisions of Section 01700.Standard

manufacturer’sTENYEAR warranty against cracking,

splitting or deterioration due to rust-through.TEN

YEARS on insulation value.

PART I I – PRODUCTS

2.01 Manufacturer

A. Wayne-Dalton or approved equal

Thermospan 125 insulated sectional

overhead doors of steel construction complete

as specified in this section and as manufactured

by Wayne-Dalton Corp.

2.02 Materials

A. Door Sections:Shall be of steel/polyurethane/steel

sandwich type construction with thermal break and

calculatedmaterials“R”- value of 10.79,in accordance

with industry guidelines.

1. Exterior Skin:Structural quality,hot-dipped

galvanized embossed steel with stucco finish of

baked-on polyester primer and white polyester

finish coats with non-repeating random stucco

texture and

" wide pinstriping.

2. Interior Skin:Structural quality,hot-dipped,

galvanized steel,factory finished with a polyester

primer and white finish coat.Interior skin shall

have two 1

" roll-formed integral struts sealed

with polypropylene rib caps per section.

3. Ends of section shall be sealed with 18 or 16

gauge hot-dipped galvanized steel full-height

end caps.

4. Insulation:Cavity shall be filled with foamed-in-

place CFC free polyurethane core.

5. Insulated sections shall be tested by an I.C.B.O.

certified laboratory in accordance withASTM

E-84-91A and shall achieve a Flamespread Index of

10 or less,and a Smoke Developed Index of 210

or less.

6. Insulation material shall be tested by an I.C.B.O.

certified laboratory in accordance withASTM

D-1929 and shall achieve a minimum Flash Ignition

temperature of 734 degrees F, and a minimum Self

Ignition temperature of 950 degrees F.

7. Insulated sections shall be tested and meet all

requirements of the UBC 17-5 corner burn.

B. Track:Track design shall be [standard lift] [high lift]

[vertical lift] [low headroom].Vertical mounting angles

shall be hot-dipped galvanized. Track size shall be [2"]

[3"].Vertical track shall be graduated to provide wedge

type weathertight closing with continuous angle

mounting for [steel] [wood] jambs,and shall be fully

adjustable to seal door at jambs [bracket mounting for

wood jambs].Horizontal track shall be reinforced with

continuous angle of adequate length and gauge to

minimize deflection.

Note: Horizontal track applies to standard lift,high lift,low

headroom and follow-the-roof designs only.

C. Hardware:Hinge and RollerAssembly:

1. Hinges and brackets shall be made from hot-

dipped,galvanized steel.

2. Track rollers shall be case-hardened inner

steel races with 10-ball [2"] [3"] rollers.

3. All factory authorized attachments shall be

made at locations indicated and reinforced

with backup plates.

D. Counterbalance:

1. Springs shall be torsion type,low-stress,helical

wound,oil-tempered spring wire to provide

minimum [10,000 standard] [25,000] [50,000]

[100,000] cycles of use,on continuous steel [solid].

2. Spring fittings and drums made of die cast,high

strength aluminum.

3. Pre-formed galvanized steel aircraft cable shall

provide a minimum of a 5:1 safety factor.

2.03 Operation

A. Operation shall be [manual push-up] [chain hoist]

[motor] [motor with chain hoist].

Note: Manufacturer does not recommend chain hoists or

jack shaft operators on the following track applications.

• 15" radius standard lift with roof pitch

less than 2:12

• Hi-lift less than 24"

• Hi-lift between 12" – 23" with roof pitch

less than 1:12

• Low headroom track

Special chain hoist assemblies (using a trolley rail)

are available for the above track systems.

2.04 Locks

A. Locks shall engage the right-hand vertical track

and utilize [an interior side lock] [standard size

rim cylinder].

2.05 Weatherstripping

A. Doors shall be equipped with co-polymer

joint seals between sections and vinyl“bulb”

shaped astragal provided on the bottom section.

Optional top head seal and jamb seals are available.

2.06 Glazing

A. Optional.

2.07 Windload

A. Windload – per DASMA 102-2003 and as required by

local codes.

PART III – EXECUTION

3.01 Installation

A. General:

1. Install doors in accordance with manufacturer’s

instructions and standards.Installation shall be by an

authorizedWayne-Dalton representative.

2. Verify that existing conditions are ready to receive

sectional overhead door work.

3. Beginning of sectional overhead door work means

acceptance of existing conditions.

B. Install door complete with necessary hardware,jamb

and head mold strips,anchors,inserts,hangers,and

equipment supports in accordance with final shop

drawings,manufacturer’s instructions,and as

specified herein.

C. Fit,align and adjust sectional overhead door assemblies

level and plumb for smooth operation.

D. Upon completion of final installation,lubricate,test and

adjust doors to operate easily,free from warp,twist or

distortion and fitting for entire perimeter.

Note: Architect may consider providing a schedule when

more than one sectional overhead door or opening

type is required.

3.02 Materials (See note above.)