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Raypak XTHERM 1005-2005 User Manual

Xtherm, Type h

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Catalog No.: 2000.61C

Effective: 12-01-10

Replaces: 07-10-09

Job:

Engineer:

Contractor:

Prepared By:

Date:

Model:

Indoor/Outdoor:

96% Thermal Efficiency at Full Rate; Up to 99% at Part Load

100% Factory Fire Tested

Maximum Outlet Water Temperature: 225°F

Minimum Inlet Water Temperature: 50°F

Full Safety Diagnostics with History

Footprint: Less Than 10.8 ft

2

Limited Twenty-Five-Year Thermal Shock Warranty

Limited Ten-Year Primary Heat Exchanger Warranty

Limited Ten-Year Secondary Heat Exchanger Warranty

Full Electronic Modulation, Constant Ratio 4:1 Turndown

Modulating Controller with LCD Display

Status Display Lights

Heat Exchanger

Headers

Cast Iron – Standard
Bronze – Option A-1

ASME H Stamped; 160 PSIG MAWP
National Board Listed
Fin Tubing

Copper – Standard
Cupro Nickel – Option A-3

ASME Powder-Coated Tube Sheet
Silicone High Temp O-Rings
ASME Pressure Relief Valve

60 PSIG – Standard
PSIG – Optional

150 PSI Air Vent, Auto
T&P Gauge, Shipped Loose
Stainless Steel Secondary Heat Exchanger
Stainless Steel Evaporator Plate
Boiler Pump: 120V, 1∅, 60Hz;

Cast Iron – Standard
Bronze – Option

Control

120V, 60Hz, 1Ø, Power Supply
120/24V 60Hz Transformer
Ignition Module

3-Try – Standard
Single-Try – Option C-6

Hot Surface Ignition (HSI)
Remote Flame Sensor
Fixed High Limit, Manual Reset, 240°F
On/Off Power Switch
Flow Switch
Blocked Vent Pressure Switch
Combustion Air Proving Switch
Freeze Protection
Alarm Dry Contact
Pump Switch

Control (cont.)

Pump Time Delay
Diagnostics Panel with LCD Display,

2 lines, 20 characters

Modulating Temperature Control
Water Temperature Sensors (3)
Cold Water Protection
Blocked Condensate Switch

Burner

Ultra-Low NOx: Less than 20 PPM (Natural

Gas Only)

Gas Train

Fuel

Natural Gas
Propane

Zero Governor Regulator
Dual-Seat Combination Valve
Electronic Modulating Firing Mode (H7)

Construction

Indoor/Outdoor Construction
Enclosed Front Controls
PolyTuf Powder Coat Finish
Rear Connections (Water, Gas, Vent,

Electrical, Comb. Air, Cond. Drain)

Combustion Air Filter
Design Certified ANSI Z21.13/CSA 4.9
Front Connection Low Voltage IWiring

Venting

Vent Termination, Cat IV

Outdoor or Indoor, Vertical –

Option D-11

Indoor, Horizontal – Option D-15

Extractor – Optional, Cat II

By others

Not required

Multi-Boiler Digital Temp Controllers

B-36 TempTracker Mod+ Hybrid,

2-4 Boilers, OA Reset

B-37 TempTracker Mod+ Hybrid,

5-10 Boilers, OA Reset

B-38 TempTracker Mod+ Hybrid,

11-16 Boilers, OA Reset

B-45 Multi-Mod Platinum,

2-4 Boilers, OA Reset

B-46 Multi-Mod Platinum EMS,

2-4 Boilers, OA Reset

B-47 Multi-Mod Platinum BACNet,

2-4 Boilers, OA Reset

B-48 Multi-Mod Expansion Module,

1-8 Additional Boilers

Options

D-32 PVC Vent Adapter

(Includes 200ºF Manual High
Limit) Maximum return water
temperature allowed 170ºF.

F-10

Low Water Cut-Off, Remote
Probe

I-1

High Limit, Auto Reset, Adj.,
100-240°F

I-2

High Limit, Manual Reset, Adj.,
100-240°F

S-1

Low Gas Pressure Switch,
Manual Reset

S-2

High Gas Pressure Switch,
Manual Reset

Z-12

Condensate Neutralizer Kit

Regulatory Agency Requirements

XTherm

- Type H

Heating Boilers

Models 1005-2005

Proudly Made in the USA