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Raypak Hydronic Space Heating 42-180 User Manual

Raytherm™ residentials

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Catalog No.: 2100.20M

Effective: 6-15-07

Replaces: 6-15-02

Job:

Engineer:

Contractor:

Prepared By:

Date:

Model:

Indoor/Outdoor:

Applications
ƒ Radiant

Heating

ƒ Hydronic Space Heating
ƒ Snow

Melting

High Efficiency
Heating efficiencies meet or
exceed NAECA standards.

Factory Installed Circulator
and Bypass
Thermostatically-controlled
circulator maintains proper flow
through the boiler. As a packaged
system, installation is fast and
easy.

Electronic Ignition
Intermittent pilot ignition improves
system efficiency by using fuel
only when there is a call for heat.

Compact, Lightweight Design
Even the largest model slips
easily into tight spaces.

Easy to Plumb, Easy to Service
Inlet and outlet water piping, gas
connection, wiring and controls
are all up front for easy access.

Safe Operation
Built-in manual reset safety
sensors shut down the boiler in
the event of a flame roll-out or
flue gas spillage. Normal working
pressure is 125 PSI max.

Fast Response Temperature
Sensor
Electronic solid state auto-reset
control shuts down the boiler in
the event of over-heating caused
by a low-flow condition.

Heat Exchanger
ƒ ASME Inspected and Stamped

160 PSIG

ƒ National Board Approved
ƒ Glass-lined Cast Iron Headers
ƒ Copper

Finned

Tubing

ƒ ASME Steel Tube Sheet
ƒ Silicone

O-Rings

ƒ 30 PSIG ASME Pressure Relief Valve
ƒ Temperature and Pressure Gauge
ƒ Cast Iron Pump – 120 VAC, Mounted
ƒ Bypass

Assembly

Non-Ferrous Options

ƒ All Bronze Pump, 120 VAC, Mounted
ƒ Bronze

Fittings


Controls
ƒ 120V, 60Hz, 1 Ph Power Supply
ƒ 120/24V

Transformer

ƒ Pilot

Electronic, Intermittent Ignition

(IID) - Standard

Standing (Thermocouple) -

Models 90, 135 and 180 only

ƒ 100% Pilot Shut-off/Lockout (IID only)
ƒ High

Limit

Control

ƒ Operating Limit Control
ƒ Flow

Sensor

ƒ Flue Gas Spillage Sensor
ƒ Flame Rollout Sensor
ƒ Automatic Vent Damper

Gas Control Train
ƒ Fuel

Natural Gas
Propane Gas

ƒ Firing

Mode

- On/Off - Models 42-66
- Two-stage Firing - Models 90-180

ƒ Combination Gas Valve

- Manual Shut-off
- Redundant Valve Features
- Gas Pressure Regulator

Construction
ƒ Indoor

Construction

ƒ Enclosed Front Controls
ƒ Stainless Steel Burners
ƒ Polytuf Powder Coat Finish
ƒ Built-in Draft Diverter
ƒ Certified for combustible flooring

Raytherm™ Residentials

Hydronic Heating Boilers

Models 42-180

AFUE Ratings*

Model AFUE

0042 84
0066 83
0090 83
0135 83
0180 83

*Tested with IID ignition and vent damper

Fig. #8942