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Maintenance – RIDGID R2500 User Manual

Page 14

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14

MAINTENANCE

WARNING:

When servicing use only identical RIDGID®
replacement parts. Use of any other parts may
create a hazard or cause product damage.

WARNING:

The sander should never be connected to a power
supply when you are assembling parts, making
adjustments, cleaning, performing maintenance, or
when the tool is not in use. Disconnecting the tool
will prevent accidental starting that could cause
serious injury.

GENERAL

Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, carbon dust, etc.

WARNING:

Do not at any time let brake fluids, gasoline,
petroleum-based products, penetrating oils, etc.
come incontact with plastic parts. They contain
chemicalsthat can damage, weaken, or destroy
plastic.

Electric tools used on fiberglass material, wallboard,
spackling compounds, or plaster are subject to accelerated
wear and possible premature failure because the fiberglass
chips and grindings are highly abrasive to bearings,
brushes, commutators, etc. Consequently, we do not
recommended using this tool for extended work on these
types of materials. However, if you do work with any of
these materials, it is extremely important to clean the tool
using compressed air.

WARNING:

Always wear safety goggles or safety glasses with
side shields during power tool operation or when
blowing dust. If operation is dusty, also wear a
dust mask.

BEARING LUBRICATION

All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the tool under
normal operating conditions. Therefore, no further lubrication
is required.

BRUSH REPLACEMENT

See Figure 9.
n

Unplug the sander.

WARNING:

Failure to unplug the tool could result in accidental
starting causing possible serious injury.

n

Remove screws (3) from top cover of sander.

n

Remove top cover.

n

Remove clamp screws (2).

n

Remove brush tube clamps (2).

n

Disconnect red and black lead terminals from brush

tubes.

n

Remove brush assemblies (2).

n

Check for wear. Replace both brush assemblies when

either has less than 1/4 in. length of carbon remaining.
Do not replace one side without replacing the other.

n

Reassemble using new brush assemblies. Make sure

curvature of brush matches curvature of motor and that
brush moves freely in brush tube.

n

Reassemble by reversing the steps listed above.

n

Tighten all screws securely.

Do not over tighten.

Fig. 9

SCREWS

TOP

COVER

BRUSH

ASSEMBLY

CLAMP

SCREWS

BRUSH TUBE

CLAMPS

BLACK

LEAD

RED

LEAD

BRUSH

ASSEMBLY