Maintenance – RIDGID R2500 User Manual
Page 14

14
MAINTENANCE
WARNING:
When servicing use only identical RIDGID® 
replacement parts. Use of any other parts may 
create a hazard or cause product damage.
WARNING:
The sander should never be connected to a power 
supply when you are assembling parts, making 
adjustments, cleaning, performing maintenance, or 
when the tool is not in use. Disconnecting the tool 
will prevent accidental starting that could cause 
serious injury.
GENERAL
Avoid using solvents when cleaning plastic parts. Most 
plastics are susceptible to damage from various types of 
commercial solvents and may be damaged by their use. Use 
clean cloths to remove dirt, carbon dust, etc.
WARNING:
Do not at any time let brake fluids, gasoline, 
petroleum-based products, penetrating oils, etc. 
come incontact with plastic parts. They contain 
chemicalsthat can damage, weaken, or destroy 
plastic.
Electric tools used on fiberglass material, wallboard, 
spackling compounds, or plaster are subject to accelerated 
wear and possible premature failure because the fiberglass 
chips and grindings are highly abrasive to bearings, 
brushes, commutators, etc. Consequently, we do not 
recommended using this tool for extended work on these 
types of materials. However, if you do work with any of 
these materials, it is extremely important to clean the tool 
using compressed air.
WARNING:
Always wear safety goggles or safety glasses with 
side shields during power tool operation or when 
blowing dust. If operation is dusty, also wear a 
dust mask.
BEARING LUBRICATION
All of the bearings in this tool are lubricated with a sufficient 
amount of high grade lubricant for the life of the tool under 
normal operating conditions. Therefore, no further lubrication 
is required.
BRUSH REPLACEMENT
See Figure 9.
n
Unplug the sander.
WARNING:
Failure to unplug the tool could result in accidental 
starting causing possible serious injury.
n
Remove screws (3) from top cover of sander.
n
Remove top cover.
n
Remove clamp screws (2).
n
Remove brush tube clamps (2).
n
Disconnect red and black lead terminals from brush
tubes.
n
Remove brush assemblies (2).
n
Check for wear. Replace both brush assemblies when
either has less than 1/4 in. length of carbon remaining. 
Do not replace one side without replacing the other.
n
Reassemble using new brush assemblies. Make sure
curvature of brush matches curvature of motor and that 
brush moves freely in brush tube.
n
Reassemble by reversing the steps listed above.
n
Tighten all screws securely.
Do not over tighten.
Fig. 9
SCREWS
TOP
COVER
BRUSH
ASSEMBLY
CLAMP
SCREWS
BRUSH TUBE
CLAMPS
BLACK
LEAD
RED
LEAD
BRUSH
ASSEMBLY
