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Pecifications, Eatures, Raypak modulation – Raypak B6000 User Manual

Page 2: Efficient flame modulation, System characteristics, Ambient conditions, Electrical characteristics, Options

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Efficient Flame
Modulation

A key element in
reducing energy costs
and in total system
comfort is the ability
of a boiler to precisely
meet the heating load.
Raypak not only
pioneered modulating
technology for copper
finned tube boilers,
Raypak perfected it.
Fuel input is evenly
and accurately throttled to as low as 20% of boiler full fire rate to track any load
requirement. Two Raypak modulating boilers will throttle to 10% of the full fire
rate. Wasteful short cycling is eliminated, greatly improving operating efficiency.

System Characteristics

Set Point Adjustment Range:

40 to 220˚F (-4 to 116˚C)
(Accuracy: ± 1˚)

Control Band:

Adjustable from 1 to 99

Set Point Ratio:

None to 20:1

Minimum System Temperature:

105˚F (40˚C)

Sensor:

Integrated Circuit Chip, 4000 ft.
maximum distance from control

Ambient Conditions

Control: -40 to 185˚F (-40 to 85˚C)
Sensor: -65 to 300°F (-55 to 150°C)
Humidity: To 90% non-condensing

Electrical Characteristics

Input:

Control - 120 VAC, 0.5A; 60 Hz

Boiler - 120 VAC, 2.0A; 60 Hz

Proportional Plus Integral Plus
Derivative Control (P+I+D)

LED Indicator Lights

LCD Display

Battery: Provides minimum

5-year life

Opto-isolators reduce feedback

potential

Dimensions:

System Controller (module):

15-3/16”L x 12-1/2”W x 4-3/4”D

Boiler Monitor:

17-1/2”L x 18-3/4”W x 5-1/2”D

Water Sensor:

Fits standard 1/2” wells

1.

This status display gives the

u s e r t h e c u r re n t o u t d o o r
temperature, the current water
temperature, and the calculated
target temperature.

2.

This display gives the operational

status of each boiler. In the event of
a fault, its origin is displayed, a red
LED indicator light flashes, and an
alarm will sound at the System
Controller. A red LED indicator light
on the Boiler Monitor will also light
up.

3.

The user can set the optimum

temperature set point, outdoor
reset ratio, throttling range, and
control band based on system
design and outdoor conditions.

4.

The user selects the lead boiler in

a multi-boiler system.
Sequencing can also be
programmed automatically

with the optional Selecset™.

5.

The user can select an

energy-saving pump delay of one to
ten minutes. The selectable
ignition time feature determines the
length of time the pilot will spark
without main burner ignition before
a fault condition is noted.

6.

Selecset™ option allows the

operator to program setback times.

UL listed Energy Management
System

Single source responsibility – boilers
and controls

System efficiency – reduces
operating costs as much as 40%

Reduces boiler system maintenance
and service costs

Provides the ultimate in personal
comfort by precise control of water
temperature

User friendly with direct English
read-outs and easy programming

Easy to install – requires single 115
VAC connection, a three-wire
shielded communication cable to
each boiler monitor and a two-wire
shielded cable to each sensor.

Provides remote programming and
status evaluation

Diagnostic annunciation at boiler
and at remote-mounted system
control. Continuous monitoring of
up to 15 boiler operating
parameters. Audible alarm at
system control.

Controls up to 8 boilers

Applicable to all major codes

Displays temperature in Fahrenheit
or Centigrade

Default values represent standard
operating conditions for most
systems.

T

he B6000 system control has up to fifteen separate displays that have the capability to give system status or allow the user to program new data. Here are examples of six:

S

PECIFICATIONS

F

EATURES

Options

T-2

Metasys™ interface board allows for
seamless integration with Johnson
Controls’ energy management
system.

T-3

Modbus interface for use with
Honeywell™, Landis & Staefa™ and
other Modbus energy management
systems.

T-10

Selecset™ (night setback) reduces
system temperature during up to six
off-peak periods each day. This
feature also allows for lead-lag
programming when using multiple
boilers.

T

he B6000 Boiler Management System is comprised of a Boiler Monitor

Module for each boiler, and one System Control Unit for each system.

System Control

Boiler Monitor

RAYPAK MODULATION

%

INPUT

100

80

60

40

20

HEAVY

LOAD

MED

LOAD

LIGHT

LOAD

NO

LOAD

LIGHT

LOAD

MED

LOAD

T-11

Modem option provides monitoring
and programming via telephone.

T-12

Surge suppressor for 125V
applications

T-13

Surge suppressor for 260V
applications

T-14

Low-temperature control for remote
sensing such as heat pump
applications