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Principle of operation – Nortec Industries GS Series GSTC Indoor User Manual

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10-00

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2008-10-01

1. PRINCIPLE OF OPERATION

A. Combustion System

(1) The combustion system is based on a fully modulating forced draft combustion air

blower, a negative pressure regulated gas valve, and a 100% premix burner. On a
call for humidity, the combustion air blower starts and creates a negative pressure
across an orifice located at the air inlet.

(2) The blower is energized to purge the system, then the hot surface igniter is activated.

During this time the electronic ignition module does a diagnostic check of safety
systems including the air-proving switch, which senses the negative pressure at the
air inlet orifice. After the function of the safety systems has been verified, the gas
valve will open and the gas/air mixture is ignited by the hot surface igniter.

(3) If a flame is sensed by the flame sensor, the gas valve remains open and

combustion continues. If a flame is not sensed, the above sequence is repeated to a
maximum of three times after which the ignition module will lock out. The gas valve
maintains a constant ratio air to gas independent of blower speed or external
conditions. This air and fuel is thoroughly mixed in the blower and then forced
through the burner ports where ignition occurs.

(4) Hot products of combustion are forced through a baffle inside the heat exchanger

and then vented outside. The heat exchanger has a large flat surface to minimize
scale build-up and promote scale shedding to the bottom of the tank. This self-
cleaning action helps to maintain the efficiency of the heat exchanger while the
smooth surfaces allow for easy cleaning when necessary.

(5) The GS 100 has a single removable combustion chamber/heat exchanger. The

combustion system is duplicated on larger units with multiple chambers inside a
common tank.

Table 1. Technical Data

UNIT TYPE

SPECIFICATION GS

100

GS 200

GS 300

GS 400

GS 500

GS 600

Rated Capacity: lbs/hr*

25-105

25-210

25-315

25-420

25-525

25-630

Rated Capacity: kg/hr*

11-48

11-95

11-143

11-191

11-238

11-286

Input BTU/hr max

140,000

280,000

420,000

560,000 700,000

840,000

Input kJ/hr max

41

82

124

165

206

247

Flue Emissions

Low CO (< 10 ppm) and Low (NOx <40 ppm)

GSTC/GSP Rated Amps

1.1

1.9

2.7

3.5

4.3

5.2

Voltage/Phase

208-240/1 Standard

GSTC Outdoor Rated Amps

3.2

4.0

6.9

7.7

10.6

11.5

Voltage/Phase

208-240/1 Standard

GSTC/GSP Rated Amps

2.1

3.7

5.3

6.8

8.4

10

Voltage/Phase

120/1 Standard

GSTC Outdoor Rated Amps

6.3

7.4

13.7

15.2

21.0

22.6

Voltage/Phase

120/1 Standard

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