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Figure d figure e, Backlapping – National Mower IM25 User Manual

Page 5

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IM25OM-1/2000-250

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FIGURE D

FIGURE E

Backlapping gears are

shown disengaged.

The gears must be in

this position when

mowing.

Raise mower up until drive roller

clears the ground.

Backlapping gears are shown

engaged. The gears must be in

this position when backlapping.

Backlapping

Backlapping is a very important step in maintaining

sharp reel blades on the mower. This procedure should

be performed when the reel blades and bed knife become

slightly rounded and the turf is not cut cleanly after a

slight bed knife adjustment. Also, after grinding the bed

knife and reel, backlapping should be done to establish a

perfect match between the be knife and the reel blades.

The reel must run in a reverse direction to be backlapped.

1. Make sure to adjust the reel to the bed knife so that

the reel is level with the bed knife and light contact

is maintained.

2. Remove the Right Side Guard (24, Fig. A).

3. Raise the mower up off the ground until the rear

roller clears the ground as shown in Figure D.

4. Loosen Hex Nut (25, Fig. C) on the back lap

assembly, pivot assembly rearward and tighten hex

nut as shown in Figure D.

5. Start engine and run at half throttle. Engage drive

clutch.

6. With reel running, apply lapping compound to the

reel with a 2” or 3” brush. Apply compound evenly to

the moving blades.

Be extremely careful not to let the brush, your

fingers or your clothing get caught in the reel.

Use approved safety glasses and gloves to

protect you from flying particles and abrasives.

Many types of compounds are available for lapping.

We recommend a good pre-mixed water soluble com-

pound. Pre-mixed compound saves time required to mix,

eliminates abrasive waste, rinses off with water and is

available In all grit ranges from course to fine.

7. Stop the reel and examine both the bed knife and

reel blades to see that the cutting edges uniformly

sharp. If not, gradually tighten reel adjuster bolts

(see Reel To Bed Knife Adjustment) and then

repeat Step 6 above until achieving the proper

sharpness.

8. Rinse off the compound thoroughly with water to

remove all abrasive.

9. Loosen the hex nut on the backlap assembly and

pivot assembly forward to disengage rear roller.

Tighten nut in the position shown in Figure E.

10. Lower machine to the ground and replace right side

guard.