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Painless Performance 60505 User Manual

Page 7

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Table

4-1 Compatible Parts


5.0

GENERAL INSTALLATION INSTRUCTIONS

CAUTION:


~

DO NOT DISCONNECT THE BATTERY OR THE COMPUTER CONNECTORS WHILE THE

IGNITION IS ON.

~

DO NOT SHORT ANY WIRES IN THIS HARNESS TO GROUND (WITH THE EXCEPTION OF

LABELED GROUND WIRES) OR DAMAGE TO THE COMPUTER WILL RESULT.

~

GIVING OR RECEIVING A "JUMP START" MAY DAMAGE THE COMPUTER.

~

DO NOT USE A TEST LIGHT WHEN TESTING COMPUTER SENSORS OR COMPUTER

CIRCUITS. DAMAGE TO THE COMPUTER WILL RESULT!

~

WHEN ROUTING THE WIRES FOR THE VEHICLE SPEED SENSOR (IF USED) MAKE

CERTAIN THAT THEY ARE AT LEAST 12 INCHES AWAY FROM ANY IGNITION WIRING

(SPARK PLUG WIRES, ETC.).

Notes:

~

There is a normal, small current drain on these fuel injected systems.

~

Each connector in this harness is different and will not fit in the wrong place. NEVER FORCE ANY

CONNECTOR.
~

When connecting the plugs to the computer USE EXTREME CARE to make sure none of the pins in

the computer are or become bent.

~

The fuel pump you are using MUST be rated at a minimum of 45 PSI (pounds per square inch).

5.1

GROUNDING THE VEHICLE


A perfectly and beautifully wired automobile will nevertheless have problems if everything is not properly grounded.
Don't go to the effort to installing a quality wire harness only to neglect proper grounding.

Note: The installer of this harness is responsible for all ground wires not provided with this part.

5.1.1

Connect a ground strap or cable (minimum of a 4 Ga. wire) from the negative battery terminal to

the chassis (frame).

5.1.2

Connect a ground strap (minimum of a 4 Ga. wire) from the engine to the chassis (frame). DO

NOT RELY UPON THE MOTOR MOUNTS TO MAKE THIS CONNECTION.

5.1.3

Connect a ground strap from the engine to the body.

3

LT1 Fuel Injection Harness (94 & 95) Part # 60502 or 60505


Main Computer............................Service#16188051 EGR.

Solenoid................................ Delco# 214-396

Brake Switch.....................................GM# 25524845 Gear

Indicator

Switch..................GM# 15705308 or

Intake Air Temperature.....................GM# 12110319

Delco

#D2286A

Ignition Module.............................Delco# D-1986-A MAP

Sensor ....................................GM# 16137039

Fuel Pump Relay...GM# 14089936 Delco# 15-8240

Idle Air Control ................................GM# 17113099

Coolant Temperature Sensor ..........GM# 25036979

Knock Sensor ...................................Delco# 213-96

Coil.......................................................Delco# D-573

Air Pump Relay....GM# 14100455 Delco# 15-8426

Oxygen Sensors...GM# 25312184 or Delco# AFS 75

Air Pump......................................Delco# 2604-4885

TPS Sensor.........................................GM# 17106680 MAF

Sensor.....................................Delco# 213-252

Canister Purge Solenoid GM# 1997201 Delco# 214-565


NOTE:

Components with part numbers other then the ones listed may plug into the 60502 or 60505
harness, but the part numbers MUST match the ones on this list for proper operation. An adapter is
included to adapt the 4-pin square IAC connector to the '94-'96 flat 4-pin connector.

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