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Service and adjustments, Transmission removal/replacement – Poulan 195806 User Manual

Page 23

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23

SERVICE AND ADJUSTMENTS

TO ADJUST ATTACHMENT CLUTCH
(See Fig. 25)

The electric clutch should provide years of service. The
clutch has a built-in brake that stops the pulley within 5
seconds. Eventually, the internal brake will wear which
may cause the mower blades to not engage, or, to not stop
as required. Adjustments should be made by your near est
authorized service center/department.
• Make sure attachment clutch and ignition switches are

in “OFF” position.

• Adjust the three nylon locknuts until space between

clutch plate and rotor measures .012" at all three slot
locations cut in side of brake plate.

NOTE: After installing a new electric clutch, run tractor at
full throttle and engage and disengage electric clutch 10
cycles to wear in clutch plate.

00751

NYLON LOCKNUT (3)

BRAKE PLATE

SLOT (3)

ROTOR

CLUTCH PLATE

.012"

FIG. 25

TO REPLACE MOTION DRIVE BELT
(See Fig. 26)

Park the tractor on level surface. Engage parking brake.
For ease of service there is a belt installation guide decal
on bottom of left footrest.
• Remove mower (See “TO REMOVE MOWER” in this

section of this manual.)

BELT REMOVAL -
• Create slack in belt by removing retainer spring from

drive belt tension handle.

TO CHECK AND ADJUST BRAKE

If tractor requires more than fi ve (5) feet to stop at highest
speed in high est gear on a level, dry concrete or paved
surface, then brake must be checked and ad just ed.

TO CHECK BRAKE
• Park tractor on a level, dry concrete or paved surface,

depress clutch/brake pedal all the way down and en-
gage parking brake.

• Disengage transmission by placing freewheel control

in “transmission disengaged” position. Pull freewheel
con trol out and into the slot and release so it is held in
the disengaged position.

The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE/REPLACE PADS
Contact a qualifi ed service center.

FIG. 26

2498

ENGINE PULLEY

02504

RETAINER
SPRING

DRIVE BELT
TENSION HANDLE

BELT KEEPER

BELT
KEEPER

V-IDLER

CLUTCHING
IDLER

CLUTCHING
FLAT IDLER

BELT
KEEPER

FLAT IDLER

TRANSAXLE
PULLEY

BELT
KEEPER

• Remove belt from all idler pulleys, transaxle pulley and

then from engine pulley.

BELT INSTALLATION -
• Install new belt around engine pulley fi rst, then around

transaxle pulley and lastly into all the idler pulleys.

• Check to be sure belt is positioned correctly and is on

proper side of all belt keepers.

• Engage the drive belt tension handle and replace the

retainer spring.

• Reinstall mower.

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or
re place ment, it should be purged after reinstallation and
before op er at ing the tractor. See “PURGE TRANS MIS SION”
in the Operation section of this manual.

TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 27)

The motion control lever has been pre set at the factory and
adjustment should not be necessary.
• Park tractor on level surface. Stop tractor by turning

ignition key to “OFF” position and engage park

ing

brake.

• Loosen the adjustment bolt in front of the right rear

wheel.

• Move motion control lever to the neutral position (N).
• Tighten the adjustment bolt.

FIG. 27

AD JUST MENT
BOLT

02508