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Diagrams, Pro-cut 55, Enhanced diagram – Lincoln Electric PRO-CUT IM595-A User Manual

Page 33: Ele ctri c al symbols pe r e1537

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F-3

DIAGRAMS

F-3

PRO-CUT 55

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number..

L12O68

WI

R

IN

G

D

IAGR

AM FOR CODES 11019, 11020, 11023, 11024

14

13

21

2

10

21

9

POWE

R

5

64

H5

U

10K

21

2

56

TP1

5

C

C

20

7A

1

9

-

EL

EC

XFER

X4

0

X4

J36

J38

1,7 T

RI

GG

ER

CHOKE

0.6A

5

TP3

B

N

CA

SE FRO

NT

BASE

PROTECTIVE BO

N

DING

CIR

CUIT

A

A

4

S

LEFT S

IDE O

F MACHINE

S

BK-IN

2

R

21

8

3

S

BK-OUT

21

7

S3

P

SI_

S

E

T

30

2

E

C

51

40

4

R

N

CO

NT

RO

L

D

R

21

4

10

B
A

X1

S2

RESET

7

1

J4,J10, J35

J40

L1

S

40

4

6

J1

16

8

W

50

3

15

7

22

3

R

W

6

R V

W

W

G

N

61

H1

FAN

1

INP

UT

BRI

DG

E

RF TOROID

1

C

B

A

7

6

18V

J40

348

27

6

6

8

21

5

9

21

9

21

3

4
9

FRO

NTO

FM

ACH

INE

27

7B

3

18

V

P_XFM

R

7

344

2W

22

1

S1

2,4

T

RI

GGE

R

5,6 E

LE

C

SO

L

J39

FR-IN

S

+1

5V

RIG

HT

S

IDE

OF MACHINE

H2

-

F

20

7

E

J2

50

1

50

5

50

2

REL

AY

++V

OL

T

20

8

H1

21

8

T2

2
7

J22

6

9

54

FR-IN

R

31

2

BK-IN

35

4

BK-OUT

N

CON

NECTOR

CAVITY NUMBERING SEQUENCE

11

,12 =

12

V

440

-

E

S

xxxxx
xx

N.C. PLA

C

E

"A" LEAD O

N

A

P

P

R

O

P

RIATE C

O

N

N

E

CTION FO

R I

N

P

UT VOLTAGE.

CO

N

N

ECTIO

N S

HOW

N IS FO

R 440-4

60V OPER

ATION.

N.

D. C1 A

N

D C2

C

A

P

A

CITO

RS A

R

E A M

A

TC

HE

D S

ET.

3

6

4

5

OUTP

UT

PC BO

AR

D

FOR T

H

R

EE P

H

AS

E IN

PUT: GRO

U

N

D

MA

CHI

N

E

PER N

ATION

AL AN

D LO

C

AL ELECT

RIC

AL CO

D

ES.

CO

N

N

ECT TER

MI

N

ALS U, V

& W TO SUP

PLY CIR

C

UIT.

N.B. SIN

C

E

C

O

M

P

O

N

ENTS OR

CIR

C

UIT

RY OF A P

R

IN

TE

D CI

R

C

UIT BOA

RD

MAY

C

H

A

NG

E WITHO

UT AFF

ECTI

NG

TH

E

IN

TE

RCHA

N

G

E

A

BILIT

Y OF A COM

PLETE BOAR

D, THIS

DIA

GR

AM

MAY

NOT SHOW T

H

E EX

A

C

T

CO

MP

ON

ENTS OR

CIR

C

UIT

RY H

AVING

A C

O

M

M

O

N

CO

DE N

U

MB

E

R

.

3000/4

50

C2

2
5

POWE

R

S4 PRI

MA

RY R

E

CO

N

N

E

C

T

MOTO

R

FAN

FAN

E

11

3

30

2

4

J33

J1,J20 J33,J39

27

7A

XF

M

R

MAI

N

50

6

20

2

20

9

20

5

N.A.

PER

INPUT

6

1

9

CT

3

PS

I S

ET

4

J4

RE

LA

Y

++

VO

LT

J3

7,8 ELEC S

HU

NT (

TWIST P

R)

W

2

XF

E

R

12

G

ND

11

TRIG

GE

R

2,6

P

SI

S

W

IT

CH

10

EL

EC

SO

L

9 A

IR

S

OL

3

A

X20

X40

X3

0

X3

X2

0

5
1

4

7

1 N

OZZ

LE

2

X2

2

J5

347

J

I
H
G

64

2

206

202

U

A

B

D1

20

1

20

4

+

-

4A

M

L

9

PRES

SURE

WORK

Y

36

1

14

36

6

12

J38

21

3

15

21

6

N.

C.

J20

4

2

H3

H2

20

0-

22

0-

W

20

8V

23

0V

38

0-

460

V

4

2

H5

H4

OUT

PUT

8

16

A

1

8

Y

Y

4

8

1

5

3

6

1

4

36

4

36

9

N =

BROW

N

11

22

3

30

6

21

6

27

7A

8

X2

C1

30

00/450

FAN

FAN

FR-OUT

30

9

30

6

D

INTERFA

CE

RECEP

TACL

E

3

4

27

5

7

21

0

21

4

21

7

R

202

I

+

50

7

27

7

DIS

PLAY

6

1

2A

N

S5

206

B21

SHOW

N FO

R 400-4

60VAC OP

ER

ATION

X4

207A

SLOW BLOW

18V

20

9

T1

1

3

X1

0

U

7

R

W

H4

24V

4

2

Y

40

1

50

5

50

6

4

W

31

0

F

8

H3

TP2

REA

RO

FM

ACH

INE

18

V

3

4,5 XFE

R

SHUN

T (

TWIST

PR)

CO

NT

ROL

N

36

5

ELEC

21

5

I

20

8

Y

20

4

K

(VIEWED FROM COMPONENT SIDE OF

BOARD)

COLO

R CO

D

E

:

B = BLA

C

K

OR G

R

AY

G = G

R

EE

N

R

=

R

E

D O

R

PI

N

K

W = WHITE

50

3

3

6

CURR

EN

T

1
4

20

6

20

3

20

5

W

41

5V

NOT

ES: N.A.

1. FOR MA

CHI

N

ES SU

PPLIED WITH I

N

PUT

C

ABLE

FOR

SIN

GLE PH

AS

E INP

UT: CO

N

N

ECT G

REE

N LEA

D TO G

R

O

U

N

D

P

E

R

N

ATION

AL ELECT

RIC

CO

D

E

.

CO

N

N

E

CT BLAC

K & WHITE LEA

DS TO S

U

PPLY CI

R

C

UIT.

WRA

P R

E

D LEA

D WITH TA

PE TO PRO

VID

E 60

0V. INSULATIO

N.

FOR T

H

R

EE P

H

AS

E IN

PUT: CO

N

N

ECT G

R

EE

N LEA

D TO G

R

O

U

ND P

E

R N

ATION

AL ELECT

RIC

CO

D

E

.

CO

N

N

ECT BLAC

K, R

E

D & W

HITE LEAD

S TO S

U

PPLY CI

R

C

UIT.

2. FOR MA

CHI

N

ES NOT SU

PPLIE

D WITH I

N

PUT

CABLE

FOR

SIN

GLE PH

AS

E INP

UT: GRO

U

N

D MA

C

H

IN

E PE

R

N

ATION

AL AN

D LO

C

AL ELECT

RIC

AL CO

D

ES.

CO

N

N

ECT TER

MI

N

ALS U

& W TO SUP

PLY CIR

C

UIT.

36

0

TSTA

T

20

7

+

J10

P_

XF

MR

3,

8 W

OR

K

3,4

AI

R SO

L

2,3 =

24

V

40

1

J37

1

TRA

N

SFO

R

M

E

R

AIR SO

LE

NO

ID

J5,J2

2,

J36

S

S

62
61

S

FAN

Y

203

6

ELE

CTRI

C

AL SYMBOLS PE

R

E1537

343

50

2

4

J21

B

115V

1
Y

TR

A

N

SFOR

M

E

R

Y = YEL

LOW

AU

XILIA

RY

H6

12V

53

8

5
2

1

13

5

12

10

5,1

0 ELE

CTROD

E

50

1

50

7

62

5

8

N

3 IGBT

2

30

3

2

POT

22

1

27

7

CW

(M

AX

)

R1

B

27

6

27

5

21

0

J3

}

FR-OUT

xxxxxxx

203

207A

20

1

T3

RE

AD

Y L

ED

LO

W_

PS

I LE

D

PO

T W

IP

ER

RES

ET

GND

TH

ER

MA

L LED

SA

FE

TY L

ED

2

1

4

15

3

5

10

1

W

1

2

3

J2,J21,J

37

U =

BLU

E

6

12

A

A

RES

ET LED

21

1

21

1

11

12

8

4

5

5

1

2
6

3
7

7

53

9

1

8

2

E

6

343

361

3

348

347

51

344

54

4
9

360

10

1

5

365

3

2

7

2

4

8

6

364

10

G

4

369

366

56

2

1

4A

4

3

2A

4

2

5

312

354

3
6

30

9

1

303

310

4,8 = O

K TO MOV

E

J35

2 EL

EC

S

OL

3 T

RI

GGE

R

1 A

IR

SO

L

4 I

GB

T

6 G

ND

8

Enhanced Diagram