Lincoln Electric PRO-CUT IM595-A - Manual (Page 31)

F-1 DIAGRAMS F-1
PRO-CUT 80
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag
ram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G
ive the equipment code number..
14 13
212
10
219
PO
WER
5
64
H5
U
10K
212
56
TP1
5
C
C
207A
1
9
-
ELEC XFER
X40
X4
5,6 AIR SOL 7,8 ELEC SOL
J34
J32
3 TRIGGER
11 12
CHOKE
0.6A
5
TP3
B
N
CASE FR
ONT
BASE
PR
O
TECTIVE BONDING CIRCUIT
A
A
4
S
LEFT SIDE OF MA
CHINE
S
BK-IN
2
R
218
3
S
BK-OUT
217
S3
PSI_SET
302
E
C
51
404
R N
CONTR
OL
8
D
R
214
10
B
A
X1
S2
RESET
347
7
1
J4,J10, J30
4
J40
5
L1
S
404
6
J1
16
8
W
503
15
7
223
R W
6
R
V
W W
G
N
61
H1
FA
N
1
INPUT BRIDGE
RF TO
R OID
1
C
B
A
7 6
18V
J40
348
276
6 8
215
9
219
213
4
9
FRONT OF MA CHINE
277B
3
18V
P_XFMR
7 8
344
2W
221
S1
310
1,4 24V
2 ELEC SOL
J30
12V
FR-IN
S
+15V
RIGHT SIDE OF MA
CHINE
H2
-
F
207
E
J2
501
505
502
RELA
Y
++V
OL
T
208
H1
218
T2
2
7
J22
6
9
54
FR-IN
R
312
BK-IN
354
BK-OUT
N
CONNECT
OR CA
VITY NUMBERING SEQ
UENCE
14 GND
13 14 5
1 2
6
3
7 4
2
5
56
53
3
6
440-
E
S
xxxxxxx
N.C
. PLA
CE "A" LEAD ON APPR
OPRIA
TE CONNECTION FOR INPUT
V O
L T A GE.
CONNECTION SHO
WN IS FOR 440-460V OPERA
TION.
N.D
. C1 AND C2 CAP
A CIT
ORS ARE A MA
TCHED SET
.
3
6 4
5
OUTPUT
51
7 1
PC BO
ARD
303
9
1
8
309
FOR
THREE PHASE INPUT
: GR
OUND MA
CHINE PER NA
TIONAL AND LOCAL ELECTRICAL CODES
.
CONNECT
TERMINALS U
,
V &
W
T O
SUPPL
Y CIRCUIT
.
N.B
. SINCE COMPONENTS OR CIRCUITR
Y OF A PRINTED CIRCUIT BO
ARD MA
Y CHANGE
WITHOUT AFFECTING
THE INTERCHANGEABILITY OF A COMPLETE BO
ARD
, THIS DIA
GRAM MA
Y NO
T SHO
W
THE EXA
CT
COMPONENTS OR CIRCUITR
Y HA
VING A COMMON CODE NUMBER.
3000/450
C2
2
5
PO
WER
S4 PRIMAR
Y RECONNECT
M
OTO
R
FA
N FA
N
E
11
3
302
4
J33
J1,J20 J33
277A
XFMR MAIN
506
202
209
205
N.A. PER INPUT
6
1 9
CT
3
PSI SET
4 J4
RELA
Y
++V
OL
T
J3
7,8 ELEC SHUNT (TWIST PR)
W
2
XFER
12 GND
11 TRIGGER 2,6 PSI SWITCH 10 ELEC SOL 9 AIR SOL
3
A
X20 X40
X30
X3
X20
5
1
4
7
3 NOZZLE
2
X2
2
J5
347
J
I
H
G
64
2
206
202
U
A
A
B
D1
201
204
+
-
4A
M
L
9
PRESSURE
W
ORK
Y
361
14
366
12
J32
213
15
216
N.C
.
J20
4
2
H3
H2
200-
220-
W
208V
230V
380-
460V
4
2
H5
H4
54
OUTPUT
8 16
3-99
1 8
Y
Y
4 8
1 5
3 6
1 4
364
369
N = BR
O
W
N
11
223
306
216
277A
8
X2
C1
3000/450
E
6
364
FA
N
FA
N
354
3
348
344 343
FR-OUT
309
306
D
INTERF
A CE RECEPT
A C LE
3 4
275
7
210 214 217
R
202
I
+
507
277
DISPLA
Y
365
6
4A
2A
1 2A
N
2
4
9
S5
4
10
1
361
5
206
B21
SHO
WN FOR 400-460V
A C
OPERA
TION
X4
207A
SLO
W BLO
W
18V
209
A
T1
1
3
X10
U
7
R W
H4
24V
4 2 Y
401
505 506
4
W
310
F
8
H3
TP2
REAR OF MACHINE
18V
3
4,5 XFER SHUNT (TWIST PR)
CONTR
OL
N
365
ELEC
215
I
208
Y
204
K
(VIEWED FR
OM COMPONENT SIDE OF BO
ARD)
COLOR CODE:
B = BLA
CK
G = GREEN R = RED W =
WHITE
503
3
6
CURRENT
1
4
206
203
205
W
415V
NO
TES: N.A.
1.
FOR MA
CHINES SUPPLIED
WITH INPUT CABLE
FOR SINGLE PHASE INPUT
: CONNECT GREEN LEAD
T O
GR
OUND PER NA
TIONAL ELECTRIC CODE.
CONNECT BLA
CK &
WHITE LEADS
T
O
SUPPL
Y CIRCUIT
.
WRAP RED LEAD
WITH
T APE
T O
PR
O VIDE 600V
. INSULA
TION.
FOR
THREE PHASE INPUT
: CONNECT GREEN LEAD
T O
GR
OUND PER NA
TIONAL ELECTRIC CODE.
CONNECT BLA
CK, RED &
WHITE LEADS
T
O
SUPPL
Y CIRCUIT
.
2.
FOR MA
CHINES NO
T SUPPLIED
WITH INPUT CABLE
FOR SINGLE PHASE INPUT
: GR
OUND MA
CHINE PER NA
TIONAL AND LOCAL ELECTRICAL CODES
.
CONNECT
TERMINALS U &
W
T O
SUPPL
Y CIRCUIT
.
360
T S TAT
207
+
J10
P_XFMR
10
W ORK
8 AIR SOL 13 IGBT
401
J31
1
WIRING DIA
GRAM PR
O-CUT 80 CODES 10573,
10574,
10577 & 10578
TRANSFORMER
AIR SOLENOID
J5,J22, J34
360
3
S
369
2
7
2
366
4
8
S
62
61
6
312
S
FA
N
Y
203
10
6
ELECTRICAL SYMBOLS PER E1537
343
502
4
J21
B
115V
1
Y
TRANSFORMER Y =
YELLO
W
A
UXILIAR
Y
H6
12V
53
8
5
2 1
13
5
12 10
1,2 TRIGGER 4 ELECTR
ODE
501
507
62
5
8
N
3 IGBT
2
303
2
PO
T
221 277
CW (MAX)
R1
B
276 275
210
J3
FR-OUT
xxxxxxx
203
207A
201
T3
READ
Y LED
LO
W_PSI LED
PO
T WIPER
RESET GND THERMAL LED RESET LED
2
1
4
15
3
5 10
1
L10936
W
1
2
3
J2,J21,J31
U = BLUE
7 14
G4238 G4239