Lincoln Electric INVERTEC POWER WAVE IM542-D User Manual

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Limits Overlay.....................................................................................................................B-12

Setup Overlay.....................................................................................................................B-14

Wire Feeder Setup Description ..........................................................................................B-15

Overview of Welding Procedures .............................................................................................B-16

FCAW and GMAW..............................................................................................................B-16

Pulse Procedures ...............................................................................................................B-16

Wave Control......................................................................................................................B-16

Pulse Welding.....................................................................................................................B-18

Overload Protection..................................................................................................................B-18

Thermal Protection .............................................................................................................B-18

Current Protection ..............................................................................................................B-18

Robotic Interface ..................................................................................................................Section C

1. INTERFACE DESCRIPTION..................................................................................................C-1

1.1 WELDING VOLTAGE ......................................................................................................C-1

1.2 WIRE BURNBACK FUNCTION ......................................................................................C-1

1.3 WIRE STICK RESET FUNCTION ...................................................................................C-1

1.4 COLD WIRE INCHING FUNCTION ................................................................................C-1

2. ROBOT SIGNAL DESCRIPTIONS ........................................................................................C-1

2.1 VOLTAGE COMMAND....................................................................................................C-1

2.2 WIRE FEED SPEED COMMAND ...................................................................................C-1

2.3 TOUCH SENSE SIGNAL ................................................................................................C-2

2.4 ARC DETECT .................................................................................................................C-2

2.5 GAS FAULT ....................................................................................................................C-2

2.6 WIRE FAULT...................................................................................................................C-2

2.7 WATER FAULT................................................................................................................C-2

2.8 POWER FAULT...............................................................................................................C-2

2.9 VOLTAGE FEEDBACK ....................................................................................................C-2

2.10 CURRENT FEEDBACK ................................................................................................C-2

2.11 WELD START ...............................................................................................................C-2

2.12 GAS START ..................................................................................................................C-2

2.13 TOUCH SENSE COMMAND........................................................................................C-2

2.14 WIRE+ ..........................................................................................................................C-2

2.15 WIRE- ...........................................................................................................................C-2

2.16 WIRE STICK ALARM....................................................................................................C-2

2.17 DUAL PROCEDURE SWITCH COMMAND..................................................................C-3

2.18 WIRE STICK DETECT ..................................................................................................C-3

3. INTERFACE CIRCUIT DESCRIPTIONS ...............................................................................C-3

3.1 ROBOT CONTROLLER ELECTRICAL CHARACTERISTICS .........................................C-3

3.1.1 DIGITAL OUTPUTS ...............................................................................................C-3

3.1.2 DIGITAL INPUTS ...................................................................................................C-3

3.1.3 ANALOG OUTPUTS..............................................................................................C-3

3.1.4 ANALOG INPUTS..................................................................................................C-3