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Troubleshooting & repair, Test procedure – Lincoln Electric POWER MIG SVM165-A User Manual

Page 74

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TROUBLESHOOTING & REPAIR

F-28

F-28

POWER MIG 350MP

WIRE DRIVE MOTOR AND TACHOMETER FEEDBACK TEST

(continued)

FIGURE F. 8 – PLUG J83 AND J84 LOCATIONS ON FEEDER BOARD

TEST PROCEDURE

NOTE: POLARITY MUST BE OBSERVED FOR

THESE TESTS.

TEST FOR CORRECT WIRE DRIVE MOTOR ARMA-

TURE VOLTAGE

1. Disconnect main input power to the machine.

2. Open the side panels and remove the tool tray

using a 5/16” nut Driver.

3. Locate the following leads on plug J83:

4. Locate leads 831(black) and 832(white) on plug

J83.

5. Connect the main power to the machine.

7. Make the following voltage tests. From the table

below.

8. Carefully insert the meter probes into the back of

each Molex plug pin cavity to perform the test.

9. Turn the machine ON and pull the gun trigger to

conduct this voltage test.

FROM LEAD TO LEAD EXPECTED VOLTAGE

831 +

832 - 2.5-27 VDC

(1J83) (2J83) (varies depending

on wire feed speed)

G3884

J83

J84

2J83

3J83

832

833

4J83

834

MOTOR -

GAS SOLENOID +

GAS SOLENOID -

1J83

831

MOTOR +

7J84

4J84

847

844

1J84

841

5VDC TACH SUPPLY

TACH SIGNAL

TACH COM

ACCESS THIS CONNECTOR

BY REMOVING THE WIRE

DRIVE ASSEMBLY

1

2

3

4

R

U

B

R

U

B

TACH

MOTOR / GEARBOX

2.6 VDC @ 50 IN/MIN

27.4 VDC @ 700 IN/MIN

8 SECOND AVERAGE CURRENT

LIMIT = 3.5A

(LIMIT IS SOFTWARE SET)

MEASURE B TO U

120 Hz @ 50 IN/MIN

1.6 kHz@700 IN/MIN

LOCATED ON

CASE BACK

PWM CONTROLLED

6.5 VDC WHEN GAS

FLOWING COIL

MEASURES 21 OHMS

12 VDC COIL

1

2

BW

TOROID

TOROID

J83

J84

832
831

841

844

847