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Troubleshooting, Caution – Lincoln Electric POWER MIGTM 200 IM693 User Manual

Page 25

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TROUBLESHOOTING

PROBLEMS
(SYMPTOMS)

1. Poor arc striking with electrode

sticking or blasting off.

POSSIBLE AREAS OF
MISADJUSTMENT

1. Make sure settings for wire feed

speed and voltage are correct
for process being used.

2. The gas shielding may be

improper for process being used.

3. Check imput line voltage to be

with in machines recommended
rating range.

4. Check that the machine recon-

nect panel is configured properly
for the applied voltage.

RECOMMENDED
COURSE OF ACTION

If all recommended possible areas
of misadjustment have been
checked and the problem persists,
Contact your local Lincoln
Authorized Field Service Facility.

OUTPUT PROBLEMS

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

CAUTION

PROBLEMS
(SYMPTOMS)

1. Rough wire feeding or wire will

not feed but drive rolls are turn-
ing.

1. The wire feed stops while weld-

ing. When trigger is released
and pulled again the wire feed
starts.

1. No control of wire feed speed.

Other machine functions are nor-
mal.

POSSIBLE AREAS OF
MISADJUSTMENT(S)

1. The gun cable may be kinked or twisted.

2. The wire may be jammed in the gun

cable, or gun cable may be dirty.

3. Check drive roll tension and

position of grooves.

4. Check for worn or loose drive rolls.

5. The electrode may be rusty or dirty.

6. Check for damaged or incorrect

contact tip.

7. Check wire spindle for ease of

rotation and adjust break ten-
sion knob if necessary.

8. Check that the gun is pushed all

the way into gun mount and
properly seated.

1. Check the wire feed drive rolls

and motor for smooth operation.

2. Check for restrictions in the wire

feed path. Check the gun and
cable for restrictions.

3. Make sure gun liner and tip are

correct for wire size being used.

4. Make sure drive rolls and guide plates

are clean and are the correct size.

5. Check spindle for ease of rotation.

1. The wire feed speed control may

be dirty. Rotate several times
and check if problem is resolved.

RECOMMENDED
COURSE OF ACTION

If all recommended possible areas
of misadjustment have been
checked and the problem persists,
Contact your local Lincoln
Authorized Field Service Facility.

FEEDING PROBLEMS

POWER MIG 200

Observe all Safety Guidelines detailed throughout this manual