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2 start-up procedure, Start-up procedure, Warning – Liebert CHALLENGER 3000 User Manual

Page 10: Caution

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Introduction

2

1.2

Start-Up Procedure

Before beginning start-up, make certain that unit was installed according to the instructions in the

Installation Manual. Verify that the fan shipping bolt has been removed, the check valve has been

installed (on air cooled units), and that the scroll compressor is rotating in the proper direction. All

exterior panels must be in place with the front panel open.
Locate the start-up form supplied with your unit documents. Complete the form during your start-up

and mail it to Liebert when start-up is completed. Contact your Liebert supplier if you have any ques-

tions or problems during your unit installation, start-up, or operation.

1. Disconnect all power to the environmental control unit.
2. Tighten all electrical wiring connections that may have loosened during shipping (on electric

panel and at all major components, such as compressor, reheats, humidifier and motor).

3. Remove all line voltage fuses except the main fan fuses at the far right of the electric panel and

the Control Voltage fuses at the far left of the electric panel. For units supplied with circuit

breakers, open them instead of removing fuses.

4. Turn on power and check line voltage on main unit disconnect switch. Line voltage must be

within 10% of nameplate voltage.

5. Turn ON main unit disconnect switch and check secondary voltage at transformer T1. Voltage at

T1 must be 24 VAC ±2.5 VAC (check at TB1-1 and TB1-8). T1 voltage must not exceed 28 VAC.

Change primary tap if necessary.

6. Push ON button. Blower will start.
7. If you do not want your unit to operate at factory default settings, set temperature and humidity

setpoints and sensitivity, alarms, and other control functions. Refer to 2.0 - Operation with

Advanced Microprocessor Controls or 3.0 - Operation with Advanced Microprocessor

with Graphics Control.

8. Stop unit by depressing ON/OFF button on the front display. Turn OFF main unit disconnect and

main breaker.

9. Replace all fuses (or reset circuit breakers) that were removed in Step 3.
10. Restore power to unit; turn ON the main unit disconnect switch.
11. Push ON button - putting the unit into operation.
12. Check the current draw on all line voltage components and match with serial tag.
13. Verify that the scroll compressor is rotating in the proper direction.

14. Check for unusual noises and vibration.
15. Check all refrigerant and fluid lines for leaks.
16. Test all functions of your unit for proper operation.
17. Close high voltage dead front cover and latch.
18. Close front accent panel and latch.
Return completed start-up form to:

Liebert Corporation
Warranty Registration
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229

!

WARNING

Potentially lethal voltages exist within this equipment during operation. Observe all cautions

and warnings on unit and in this manual. Failure to do so could result in serious injury or

death. Only qualified service and maintenance personnel should work with this equipment.

!

CAUTION

The scroll compressor must rotate in the proper direction. Rotation in the wrong direction

will result in poor performance and compressor damage.