Model 2000, Periodic lubrication and maintenance schedule – KTM 250 SX User Manual
Page 131
Repair manual KTM 250 / 300 / 380
Art No 3206004 -E
10-3C
PERIODIC LUBRICATION AND MAINTENANCE SCHEDULE
Check transmission oil level
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Change transmission oil
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Check spark plug and electrode gap
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Change spark plug
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Functional testing of the exhaust control system
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Check intake manifold for leaks and cracks
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Drain and clean carburetor float chamber
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Adjust idling
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Check breather hoses of engine case and gas tank for correct position without buckles
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Clean and check airfilter element, box and carburetor connection boot
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Check chain, sprockets, guides and chain wear
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Clean and oil chain
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Check chain tension
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Check coolant level
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Check quality of antifreeze
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Check cooling system for leaks - visual inspection
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Check exhaust system for cracks and leaks
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Replace glass fiber yarn of silencer
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Check of the exhaust suspension system
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Check brake fluid level front and rear
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Change brake fluid
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Check thickness of disc brake pads
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Check brake disks for wear and wobbling
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Inspect condition and installation of front and rear brake hoses
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Check free travel and free movability of hand brake lever and foot brake lever
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Check the oil level in the master cylinder of the hydraulic clutch
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Change the oil of the hydraulic clutch
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Check telescopic fork action
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Check telescopic fork for leaks
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Clean the dust scrabbers of the telescopic force
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Undo the bleeder screws at the fork legs
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Change oil of telescopic fork
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Service telescopic fork completely
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Check steering head bearing free play
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Clean and regrease steering head bearing
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Check setting and damping of shock absorber
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Service shock absorber completely
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Grease swingarm needle bearings (dont grease the pivot bearing for the shock absorber)
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Check for even spoke tension and rim alignment
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Check wheel bearings
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Check tires for cuts and air pressure
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Check cables for damage and free movement
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Adjust and oil control cables
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Check electrical system
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Check adjustment of headlight
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Apply contact spray to light switches, flasher switches and emergency off switch
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Check all bolts, nuts, screws and clamps for proper tightness
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Clean and lubricate control lever pivot points
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AT A REGULAR COMPETITION USE OF THE BIKE, THE 4000 KM (2500 MILES)
SERVICE IS TO BE DONE AFTER EVERY RACE
KTM
rider
KTM
dealer
befor
e each start
after washing
after 2000 km
(1250 miles) or 20 hours
after 4000 km
(2500 miles) or once a year
at least
once a year
1st service after 1000 km
(600 miles) or 10 hours
125-380 6.99