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Gas piping, Gas supply systems, Gas pressure requirements – State SHE50 100 User Manual

Page 18: Supply gas regulator

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18

Gas pIpInG

Make sure gas supplied is same type listed on model rating plate. The

inlet gas pressure must not exceed 14 inch water column (3.5 kPa)

for natural and propane gas (L.P.). The minimum inlet gas pressure

shown on rating plate is that which will permit firing at rated input.
sedIMent traps

A sediment trap shall be installed as close to the gas inlet of the

water heater as practical at the time of water heater installation.

The sediment trap shall be either a tee fitting with a capped nipple

in the bottom outlet or other device recognized as an effective

sediment trap.
Contaminants in the gas lines may cause improper operation of

the gas control valve that may result in fire or explosion. Before

attaching the gas line be sure that all gas pipe is clean on the

inside. To trap any dirt or foreign material in the gas supply line,

a sediment trap must be incorporated in the piping. The sediment

trap must be readily accessible. Install in accordance with the “Gas

Piping” section. Refer to the current edition of the National Fuel

Gas Code (ANSI Z223.1/NFPA 54) or the Natural Gas and Propane

Installation Code (CAN/CSA B149.1)

Use pipe joint compound or teflon tape marked as being resistant

to the action of petroleum [Propane (L.P.)] gases.
The water heater and its gas connection must be leak tested before

placing the water heater in operation.
The water heater and its individual Shut-off valve shall be

disconnected from the gas supply piping system during any pressure

testing of that system at test pressures in excess of 1/2 pound per

square inch (3.5 kPa). It shall be isolated from the gas supply piping

system by closing its individual manual Shut-off valve during any

pressure testing of the gas supply piping system at test pressures

equal to or less than 1/2 pound per square inch (3.5 kPa).

Gas supplY sYsteMs

Low pressure building gas supply systems are defined as those

systems that cannot under any circumstances exceed 14”

W.C. (1/2 PSI Gauge). These systems do not require pressure

regulation. Measurements should be taken to insure that gas

pressures are stable and fall within the requirements stated on the

water heater rating plate. Readings should be taken with all gas

burning equipment off (static pressure) and with all gas burning

equipment running at maximum rate (dynamic pressure). The

gas supply pressure must be stable within 1.5” W.C. from static to

dynamic pressure to provide good performance. Pressure drops

that exceed 1.5” W.C. may cause rough starting, noisy combustion

or nuisance outages. Increases or spikes in static pressure during

off cycles may cause failure to ignite or in severe cases damage to

appliance gas valves. If your low pressure system does NOT meet

these requirements, the installer is responsible for the corrections.
High Pressure building supply systems use pressures that exceed

14” W.C. (1/2 PSI Gauge). These systems must use field supplied

regulators to lower the gas pressure to less than 14” W.C. (1/2 PSI

Gauge). Appliances require gas regulators that are properly sized

for the water heater input and deliver the rating plate specified

pressures. Gas supply systems where pressure exceeds 5 PSI

often require multiple regulators to achieve desired pressures.

Systems in excess of 5 PSI building pressure should be designed

by gas delivery professionals for best performance. Water heaters

connected to gas supply systems that exceed 14” W.C. (1/2 PSI

Gauge) at any time must be equipped with a gas supply regulator.

Gas pressure requIreMents

All models require a minimum gas supply pressure of 3.5”

W.C.(0.87 kPa) for natural gas and 8.0 W.C. (1.99 kPa) for

propane. The minimum supply pressure is measured while gas

is not flowing (static pressure) AND while gas is flowing (dynamic

pressure). The supply pressure (static and dynamic) should never

fall below 3.5” W.C.(0.87 kPa) for natural gas or 8.0” W.C. (1.99

kPa) for propane. The supply pressure should be measured with

all gas fired appliances connected to the common main firing at full

capacity. If the supply pressure drops more than 1.5” W.C. (0.37

kPa) as gas begins to flow to the water heater then the supply

gas system including the gas line and/or the gas regulator may be

restricted or undersized. See Supply Gas Regulator section and

Gas Piping section of this manual. The gas valve on all models has

a maximum gas supply pressure limit of 14” W.C.(3.48 kPa) The

maximum supply pressure is measured while gas is not flowing

(static pressure) AND while gas is flowing (dynamic pressure).

supplY Gas reGulator

The maximum allowable gas supply pressure for this water heater

is 14 inches W.C. (3.5 kPa). Install a positive lock-up gas pressure

regulator in the gas supply line if inlet gas pressure can exceed 14

inches W.C. (3.5 kPa) at any time. Regulators must be sized/used

according to manufacturer’s specifications.
If a positive lock-up regulator is required follow these instructions:
1. Positive lock-up gas pressure regulators must be rated at or

above the input Btu/hr rating of the water heater they supply.

2. Positive lock-up gas pressure regulator(s) should be installed

no closer than 3 feet (1 meter) and no farther than 8 feet (2.4

meters) from the water heater’s inlet gas connection.

3. After installing the positive lock-up gas pressure regulator(s) an

initial nominal supply pressure setting of 7.0” W.C. while the water

heater is operating is recommended and will generally provide

good water heater operation. Some additional adjustment may

be required later to maintain a steady gas supply pressure.

4. When installing multiple water heaters in the same gas supply

system it is recommended that individual positive lock-up gas

pressure regulators be installed at each unit.

All gas piping must comply with local codes and ordinances or with

the current editions National Fuel Gas Code (ANSI Z223.1/ NFPA-