Unit 11, 3 troubleshooting procedures (2) – Sankyo SANDEX 11AR User Manual
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Unit 11
Repairs and maintenance
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10.3 Troubleshooting procedures (2)
NATURE OF PROBLEM
ASSUMED CAUSE
CORRECTION
VIBRATION
Output rotating section
Backlash, torsion, deflection in
input system
Check input drive system
Output rotating section
Loose linkage in input system
Change linkage elements, tighten bolts
Output rotating section
Rotation lag in input system
Change rotation transmission component
Output rotating section
Insufficient motor power
Increase motor power rating
Output rotating section
Clutch
brake timing
Adjust timing cam
Output rotating section
Cam flaking
Replace cam, reduce load on output shaft
Input rotating section
Rotating components are
physically unbalanced
Balance components
Input rotating section
Rotating components are eccentric Align centers
Residual vibration
Insufficient torsional rigidity in
output system
Increase rigidity of output system
Residual vibration
Momentum in output system is too
intense
Select a larger indexing drive model
Overall
Frame deformity
Increase rigidity of mounting base
TEMPERATURE RISE
Entire housing
Heat caused by agitation
Check lubrication oil level and viscosity
Bearing burnout
Rotating speed too high
Adjust eccentric flange
Cam, cam follower burnout
Too much preload
Check lubrication
Bearing burnout
Insufficient lubrication
Check lubrication
OIL LEAKAGE
Input/output shaft
Broken sealing device
Replace sealing device, install dust cover
Flange surface
Broken O-ring
Replace parts
Oil plug
Lubricating oil splashes
Change oil plug part number
Mounting hole surface
Starting hole for tapping goes all
the way through
Apply sealant to mounting
BROKEN SHAFT
Input shaft
Damage due to material fatigue
Reduce overhanging load
Output shaft
Shock load
Install torque limiter on output shaft
Key shaft
Fretting corrosion
Change friction linkage
Rust
Ambicient conditions
Apply rust inhibitor or paint surface