Superwinch UT3000 - 1,360 kgs/12V User Manual

Page 2

8. KEEP CLEAR OF

WINCH, TAUT WIRE
ROPE AND HOOK
WHEN OPERATING
WINCH. Never put
your finger through
the hook. If your fin-
ger should become
trapped in the hook, you could
lose your finger. ALWAYS USE
THE HANDSAVER when guiding
the wire rope in or out (See
Figure 3).

9. NEVER HOOK THE WIRE ROPE

BACK ONTO ITSELF because you
could damage the wire rope.
Use a nylon sling (Figure 4).

10. It is a good idea to lay a heavy

blanket or jacket over the wire
rope near the hook end when
pulling heavy loads (Figure 5). If
a wire rope failure should occur,
the cloth will act as a damper
and help prevent the rope from
whipping.

11. NEVER USE YOUR

WINCH FOR LIFTING OR
MOVING PEOPLE.

12. Your winch is not intended for

overhead hoisting operations.

13. AVOID CONTINUOUS PULLS

FROM EXTREME ANGLES as this
will cause the wire rope to pile
up on one end of the drum
(Figure 6). This can jam the wire
rope in the winch, causing dam-
age to the rope or the winch.

14. NEVER OBSCURE THE WARNING

INSTRUCTION LABELS.

15. Always operate winch with an

unobstructed view of the winch-
ing operation.

16. Equipment such as tackle,

hooks, pulley blocks, straps, etc.
should be sized to the winching
task and should be periodically
inspected for damage that
could reduce their strength.

17. NEVER RELEASE FREESPOOL

CLUTCH WHEN THERE IS A
LOAD ON THE WINCH.

18. NEVER WORK ON OR AROUND

THE WINCH DRUM WHEN
WINCH IS UNDER LOAD.

19. DO NOT OPERATE WINCH

WHEN UNDER THE INFLUENCE
OF DRUGS, ALCOHOL OR
MEDICATION.

Wrong

Right

Figure 4

Figure 5

Figure 3

Your winch is a very powerful
machine. If used unsafely or
improperly, there is a possibility
that property damage or personal
injury could result.

The responsibility
for safe installa-

tion and operation of the winch and
prevention of personal injury and
property damage ultimately rests
with you, the operator. There is
no substitute for the use of good
judgement and caution in operating
a winch.

The wire rope
may break before

the winch stalls. For heavy loads, use
a pulley block to reduce the load on
the wire rope.

1. Maximum working load capacity

is on the wire rope layer closest
to the drum. DO NOT OVER-
LOAD. DO NOT ATTEMPT PRO-
LONGED PULLS AT HEAVY
LOADS. Overloads can damage
the winch and/or the wire rope
and create unsafe operating con-
ditions. FOR LOADS OVER 1/2
RATED CAPACITY, WE RECOM-
MEND THE USE OF THE OPTION-
AL PULLEY BLOCK TO DOUBLE
LINE THE WIRE ROPE (Figure2).
This reduces the load on the
winch and the strain on the wire
rope by approximately 50%.
Attach hook to load bearing part.
The vehicle engine should be
running during winch opera-
tion. If considerable winching is
performed with the engine off,
the battery may be too weak to
restart the engine.

2. AFTER READING AND

UNDERSTANDING THIS
MANUAL, LEARN TO USE
YOUR WINCH. After
installing the winch, practice using
it so you will be familiar with it
when the need arises.

3. DO NOT “move” your vehicle to

assist the winch in pulling the
load. The combination of the
winch and vehicle pulling togeth-
er could overload the wire rope
and the winch.

4. ALWAYS STAND CLEAR OF WIRE

ROPE, HOOK AND WINCH. IN THE
UNLIKELY EVENT OF ANY COM-
PONENT FAILURE IT‘S BEST TO BE
OUT OF HARM‘S WAY.

5. INSPECT WIRE ROPE AND EQUIP-

MENT FREQUENTLY. A FRAYED
WIRE ROPE WITH BROKEN
STRANDS SHOULD BE
REPLACED IMMEDIATELY.
Always replace wire rope with
the manufacturer‘s identical
replacement part (see
Replacement Parts List).
Periodically check the winch
installation to ensure that all
bolts are tight.

6. USE HEAVY LEATHER GLOVES

when handling wire rope. DO
NOT LET WIRE ROPE SLIDE
THROUGH YOUR HANDS.

7. NEVER WINCH WITH LESS THAN 5

TURNS of wire rope AROUND THE
WINCH DRUM since the wire rope
end fastener may NOT withstand
full load.

WARNING

G E N E R A L S A F E T Y

I N F O R M A T I O N

Figure 2

Double Line

Single Line

Figure 6

Right

Wrong