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I hubbed sprocket replacement, J bearing replacement, G drive chain replacement – Merco Savory C-40 User Manual

Page 5: H clutch sprocket replace- ment

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3. Loosen Allen screws on clutch sprocket and remove

sprocket from motor shaft.

4. Install new sprocket on motor shaft and tighten screws.

Check sprocket alignment (Figure #9).

5. Position chain on sprocket and slide motor to right to

remove slack. Tighten mounting bolts. Check chain

orientation.

6. Check chain tension (Figure #8) and adjust if necessary.

See Section G Number 5.

7. Replace right side panel.

I Hubbed Sprocket Replacement:

(Refer to Figure 10)

1. Remove right side panel.

2. Loosen motor mounting bolts and slide motor to left.

3. Remove drive chain and loosen Allen screws on hub of

sprocket and slide off shaft.

4. Install new sprocket and align set screws with indents in

transmission shaft.

5. Replace drive chain and slide motor to right to tighten

(Figure #8) see Section G Number 5.

6. Replace right side panel.

J Bearing Replacement:

Coupling Bearing (Right Side)

1. See Section D, follow steps 1, 2 and 3.

2. Remove the two lock nuts holding bearing retainer and

remove retainer.

3. Remove old bearing.

9. Check sprocket alignment (Figure #9) and

adjust if necessary by moving clutch sprocket

on motor shaft. See Section G, Number 5.

10. Reconnect wires (Refer to Wiring Diagram) and

replace side panel.

G Drive Chain Replacement:

(Refer to Figure 8 & 9)

1. Remove right side panel.

2. Loosen motor mounting bolts and slide motor to

left to loosen chain.

3. Lift off old chain and position new chain over

sprockets. Check orientation. (Figure #9).

4. Slide motor to right to remove chain slack and

tighten motor mounting bolts.

5. Check chain tension. (Figure #8). Too tight will

result in premature wear of chain, sprocket and

bearing and may bind drive components. Too

loose will result in chain slipping or falling off

sprockets.

H Clutch Sprocket Replace-

ment:

(Refer to Figure 8)

1. Remove right side panel.

2. Loosen motor mounting bolts and slide motor to

left and remove drive chain.

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