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Part i – owner’s manual, Part ii – installation instructions – Guardian Technologies 04164-3 User Manual

Page 3

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Table of Contents

Recreational Vehicle Generator

1

Part I – Owner’s Manual

Introduction ........................................ Inside Front Cover

Read This Manual Thoroughly ................................. IFC

Contents

.................................................................. IFC

Operation and Maintenance ..................................... IFC

How to Obtain Service ............................................. IFC

Authorized Service Dealer Locator Number ............. IFC

Safety Rules ........................................................................ 2
Section 1 – General Information ................................... 4

1.1 Generator

Identification

........................................ 4

1.2 Generator

Applicability

......................................... 5

1.3 Safety

.................................................................... 5

1.4

Generator AC Connection System ......................... 5

1.5 Specifications

........................................................ 5

Section 2 – Operation ...................................................... 7

2.1 Generator

Control

Panel

........................................ 7

2.2

Optional Remote Start/Stop Panel ......................... 7

2.3

Automatic Choke (Gasoline Only).......................... 7

2.4

Before Starting the Engine .................................... 8

2.5 Starting

the

Generator

.......................................... 8

2.6 Stopping

the

Generator

......................................... 9

2.7

Applying Loads to Generator ................................. 9

2.8

Summer/Winter Heat Riser System ....................... 9

2.9 Protection

Systems

.............................................. 10

2.10 Additional

Information

........................................ 11

Section 3 – Maintenance ............................................... 11

3.1

Checking the Engine Oil Level ............................. 11

3.2

Changing the Engine Oil and/or Oil Filter ........... 12

3.3

Maintaining the Engine Air Cleaner ..................... 12

3.4 Clean

Air

Intake

.................................................. 13

3.5

Checking the Engine Spark Plug ......................... 13

3.6

Fuel Filter (Gasoline Only)................................... 14

3.7 Spark

Arrestor

Muffler

........................................ 14

3.8 Cleaning

the

Generator

....................................... 14

3.9 Battery

Maintenance

............................................ 14

3.10 Major

Service

Manual

.......................................... 15

3.11 Drive

Belt

............................................................ 15

3.12 Exercising

the

Generator

..................................... 15

3.13 Out of Service Procedure ..................................... 15

Part II – Installation Instructions

Safety Rules ...................................................................... 18
Section 1 – General Information .................................20

1.1

Purpose and Scope of the Manual ....................... 20

1.2 Safety

.................................................................. 20

1.3 Standards

Booklets

............................................. 20

1.4 Equipment

Description

....................................... 20

1.5

Generator Engine Operating Speed ..................... 20

1.6

Generator AC Connection System ....................... 20

Section 2 – Installation ..................................................22

2.1 Location

and

Support

......................................... 22

2.2 Generator

Compartments

................................... 23

2.3

Cooling and Ventilating Air .................................. 26

2.4 Gasoline

Fuel

System

.......................................... 27

2.5

LP Gas Fuel System ............................................ 28

2.6 Exhaust

System................................................... 30

2.7 Electrical

Connections

......................................... 31

2.8 Battery

Installation

.............................................. 34

2.9 Optional

Accessories

........................................... 34

Section 3 – Post-installation Start-up

Adjustments ................................................35

3.1

Post Installation Tests ......................................... 35

3.2 Before

Initial

Start-up

.......................................... 35

3.3 Initial

Start

.......................................................... 35

3.4

Testing Under Load ............................................. 35

3.5 Installation

Checklist

........................................... 36

Section 4 – Troubleshooting ......................................... 37
Section 5 – Electrical Data ............................................38
Section 6 – Exploded Views and Parts Lists .............40
Section 7 – Warranty ......................................................52