Frymaster MASTERJET J1X - Manual (Page 4)

J1C, J1X, & J2X Master Jet Series Atmospheric Gas
Fryers
TABLE OF CONTENTS
PAGE #
CHAPTER 1: General Information
1.1 Parts Ordering and Service Information........................................................................................................ 1-1
1.2 Safety Information ........................................................................................................................................ 1-1
1.3 Equipment Description.................................................................................................................................. 1-2
1.4 Installation, Operating, and Service Personnel.............................................................................................. 1-2
1.5 Definitions..................................................................................................................................................... 1-3
1.6 Shipping
Damage Claim Procedure .............................................................................................................. 1-3
CHAPTER 2: Installation Instructions
2.1 General Installation Requirements ................................................................................................................ 2-1
2.2 Leg Installation ............................................................................................................................................. 2-3
2.3 Pre-Connection Preparations......................................................................................................................... 2-3
2.4 Connection
to Gas Line................................................................................................................................. 2-4
2.5 Converting to Another Gas Type .................................................................................................................. 2-7
CHAPTER 3: Operating Instructions
3.1 Start-Up Procedure........................................................................................................................................ 3-1
3.2 Boiling-Out the Frypot.................................................................................................................................. 3-3
3.3 Shutting Down the Fryer............................................................................................................................... 3-4
CHAPTER 4: Filtration Instructions........................................................................................................................... 4-1
CHAPTER 5: Preventive Maintenance
5.1 Fryer Preventive Maintenance Checks and Services..................................................................................... 5-1
5.2 Annual/Periodic System Inspection .............................................................................................................. 5-4
CHAPTER 6: Operator Troubleshooting
6.1 Introduction................................................................................................................................................... 6-1
6.2 Troubleshooting
Thermostat Controlled Fryers ............................................................................................ 6-1
6.3 Troubleshooting Abnormal Burner Operation .............................................................................................. 6-2
CHAPTER 7: Service Procedures
7. Service Procedures Reference Picture (Figure 1).......................................................................................... 7-1
7.1 Replace Controlling or High-Limit Thermostat ............................................................................................ 7-2
7.2 Calibrating a Thermostat after Installation.................................................................................................... 7-2
7.3 Replace the Pilot Generator Cartridge........................................................................................................... 7-3
7.4 Adjust the Pilot Flame................................................................................................................................... 7-3
7.5 Burner Gas Pressure Adjustment .................................................................................................................. 7-4
7.6 Replacing the Gas Valve............................................................................................................................... 7-4
7.7 Removing the Main Burner Assembly.......................................................................................................... 7-5
7.8 Replacing a Burner Deflector........................................................................................................................ 7-5
7.9 Alignment and Adjustment of Burner Deflector Assemblies........................................................................ 7-6
7.10 Replacing the Frypot ..................................................................................................................................... 7-6
CHAPTER 8: Service Parts
8.1 Main Components ......................................................................................................................................... 8-1
8.2 Frypot Components....................................................................................................................................... 8-2
8.3 Burner Components ...................................................................................................................................... 8-4
8.4 Accessories ................................................................................................................................................... 8-6
8.5 Thermostat
Components ............................................................................................................................... 8-7