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Maintenance, Condensate drain line, System start-up – First Co VCB User Manual

Page 4: Thermostat / control wiring, Electrical

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MAINTENANCE

1) The filters must be cleaned to maintain optimum perfor-

mance. They should be inspected and cleaned once a

month if required. The filter is a permanent type and may

be removed and washed with a garden hose. Filter should

be completely dry before reinstalling. To remove the filter,

rotate the retaining rod holding the front edge of the filter so

it can drop below the front panel of the cabinet then pull

outward to remove. To reinstall the filter, slide the filter into

the filter channels on both sides of the unit. Rotate filter

retaining rod, on lower front edge of cabinet door, so that it

is under the filter then push the rod upward into the cabinet

door.

2) The condensate drain pan can pick up lint and dirt, espe-

cially with dirty filters. Inspect the drain pan twice a year to

avoid the possibility of overflow.

3) The coil must be clean to obtain maximum performance.

Check once a year under normal operating conditions and,

if dirty, brush or vacuum clean. Care must be taken not to

damage the aluminum fins while cleaning.

CAUTION: Fin edges are sharp and a potential injury

hazard.

4) If motor service is required, it can be removed in the

following manner:

a) disconnect electrical power to the unit at the discon-

nect switch and lock out.

b) remove two screws, securing blower deck to unit.

c) locate motor lead wires where they connect to the

side panel, (lower rear on the electrical box side).

d) the quick connect plug needs to be squeezed on top

and bottom to release it from its socket. (Dual motor

units have two plugs)

e) now slide blower / motor deck out of unit to service.

f) reverse process to install.

5) On units equipped with back fresh air intake, the insect

screen may be removed for cleaning by lifting the intake box

slightly and pulling it out.

CONDENSATE DRAIN LINE

Drain line installation must adhere to all code requirements.

The plastic drain pan is to be located under the coil / valve

connections supported by its mounting bracket. Make sure

drain pan is level for proper drainage.

The drain pan connection is suitable to receive a standard

3/4" PVC coupling or elbow. Route the condensate line such

that it will have adequate slope from the pan to the drain. After

condensate line has been run, make sure plastic drain line from

blower plate nipple is routed to plastic drain pan and plastic cap

is installed on other nipple on the blower plate.

Note: All chilled water piping not located over the drain pan

must be insulated by the installing contractor to prevent

condensation damage.

SYSTEM START-UP

1) Prior to start-up, inspect the blower to assure the wheels

turn freely without rubbing on the housing.

2) Pressurize water coil by opening water valves and bleeding

the air from the coil and system.

3) Check 2-way or 3-way valves for proper operation by

energizing thermostat accordingly.

4) Check that blower motor operates on all three speeds.

5) Replace unit cover panel by interlocking top / back edge

with cabinet frame. Watch to see that unit mounted thermo-

stat protrudes through the cutout of the cover panel. Align

ball pin on each side with cabinet frame and push firmly to

engage and lock.

6) Check to make sure filter is installed correctly within the

filter channels on each side. Rotate filter retaining rod, on

lower front edge of cabinet door, so that it is under the filter

then push the rod upward into the cabinet door.

THERMOSTAT / CONTROL WIRING

UNIT MOUNTED THERMOSTAT

A line voltage thermostat is factory mounted and wired. Once

power is applied to the unit, it is ready to operate. All standard

thermostats have continuous fan if system switch is on.

REMOTE OR WALL MOUNTED THERMOSTAT

If a remote or wall mounted thermostat is used, all wiring is field

supplied and must meet local and national code requirements.

Refer to unit wiring diagram for proper connections.

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ELECTRICAL

All wiring must comply with local and national code require-

ments. The customer or contractor is to provide branch circuit

overcurrent protection and disconnect means. Units are pro-

vided with wiring diagrams located on the blower housing, and

nameplate data to provide information required for necessary

field wiring.

Bring the field electrical wiring into the back of the end

compartment opposite the coil connections to the control box.

(Figure 7, Unit mounted controls shown) There is a 7/8" hole

in the control box bottom. Connect power supply in accordance

to wiring diagram.

Figure 7

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