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2i-3. connections at heater, 2i-4. pressure relief valve – Waterpik Technologies pool/spa heater User Manual

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2I-3. Connections at Heater

The LX and LT have a standard two inch water

header and coupling design. With this feature, only

nominal two inch PVC or CPVC may be connected to the

heater. However, by installing the appropriate pipe

adapters and two short pieces of two inch plastic pipe

(supplied by the installer), any size existing pipe may be

fitted to the heater.

To connect a section of 2” PVC or CPVC pipe to the

heater, first slip a coupling nut onto the pipe. Then

prepare the end of the pipe with the proper PVC/CPVC

primer and glue. Follow the manufacturer’s instructions

provided with the primer and glue for preparation

procedures and curing times. Apply the slip-fit side of the

coupling to the end of the pipe. Allow the glue to cure

completely. Set the o-ring into the groove on the face of

the coupling. Slide the coupling nut up to the coupling and

tighten it to the threaded connection on the header (see

Figure 16).

2I-4. Pressure Relief Valve

A pressure relief valve is mandatory in any

installation in which the water flow can be shut off

between the heater outlet and the pool/spa.

A pressure relief valve is not supplied with the

heater however, it may be required by local codes.

To install a pressure relief valve, do the following:

1.

To protect the threads while drilling, screw the brass

adapter (included with the Waterpik Technologies

PRV kit) into the blind threaded hole on the top of

the inlet/outlet header.

2.

Using the countersink in the center of the blind hole

as a guide, drill a 1/4 inch hole through the plastic.

3.

Open the hole by reaming it with a 3/8 inch drill bit.

4.

Open the hole again by reaming it with a 1/2 inch

drill bit.

Initially drilling a 1/2 inch hole without reaming

may cause the bit to "grab" on the plastic. This

may cause personal injury or damage to the

plastic header.

5.

Remove the brass adapter and clean the cuttings out

of the hole.

6.

Install the rubber washer at the bottom of the hole.

7.

Thread the adapter into the hole and tighten so that it

seals against the rubber washer.

8.

With a permanent marker, place a mark on the

adapter so that the mark faces the same direction as

the water connections on the header.

9.

Remove the adapter from the hole.

10. Coat the threads of the pressure relief valve (PRV)

with an appropriate metal to metal thread sealant.

11. Install the adapter on the PRV and tighten using two

wrenches. Use the mark made earlier on the adapter

to orient the PRV to the desired direction in relation

to the water connections on the header.

12. Wrap the threads of the adapter with a suitable teflon

thread tape.

WARNING

Figure 18. Pressure Relief Valve Installation.

RUBBER WASHER

BRASS ADAPTER

PRESSURE RELIEF VALVE

HAND TIGHTEN ONLY

Figure 17. Drill Hole For Pressure Relief Valve

START WITH 1/4" BIT

THEN OPEN HOLE

WITH A 3/8" BIT

THEN OPEN HOLE

WITH A 1/2" BIT

TEMPORARILY

INSTALL BRASS

ADAPTER TO

PROTECT PLASTIC

THREADS