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Installation, When installing this product, Mounting – Honeywell ML6194 User Manual

Page 4: Changing hub inserts, Warning, Caution

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ML6194, ML6294 NON-SPRING RETURN DIRECT COUPLED ACTUATORS

63-2511—1

4

Device Weight: 3.0 lb (1.36 kg).

Noise Rating: 45 dBA maximum at 1 meter.

Position Indicator: Mounted on actuator hub.

Actuator Design Life: Full Stroke Cycles: 50,000.

Repositions: 1,500,000 minimum.

Approvals:

Underwriter’s Laboratories Inc. Component Recognized:

UL873, File No. E4436; Guide No. XAPX.

CSA Listed: File Number LR95329-17.

Meets UL94-5V plenum requirements.

Environment Protection Rating: IP54 standard with shaft in

horizontal position.

Accessories:

205843B Hub Insert, 1 in. round, with retaining ring.

205856B Hub Insert, 3/4 in., round or square, with retaining

ring.

205849A Hub Insert, 5/8 in., round or square, with set screws.

205820A Three-point Mounting Kit.

205846 Crank-Arm Accessory.

205860 Remote Minimum Position Potentiometer.

205860A Remote Minimum Position Potentiometer, NEMA IV

rated.

INSTALLATION

When Installing this Product...

1. Read instructions carefully. Failure to follow them could

damage the product or cause a hazardous condition.

2. Check ratings and descriptions given in specifications to

make sure product is suitable for your application.

3. Installer must be a trained, experienced service

technician.

4. After installation is complete, check out product

operation as provided in these instructions.

WARNING

Explosion or Fire Hazard.

Can cause severe injury, death or property

damage.

A spark from the actuator or attached accessories

could ignite escaping gas or vapors. Install actuator in

areas free of escaping gas and other explosive

vapors.

WARNING

Electrical Shock or Equipment Damage Hazard.

Can cause severe injury, death or property

damage.

Disconnect power supply before installation. Actuators

with auxiliary switches can have more than one

disconnect.

CAUTION

Equipment Damage Hazard.

Wrong location or improper operation will damage

the actuator.

1. Deteriorating vapors and acid fumes can damage

actuator metal parts.

2. Install actuator in areas free of acid fumes and other

deteriorating vapors.

3. Turning motor output hub by hand or wrench can

damage internal gears.

4. Ensure declutch button is depressed while manually

turning hub.

Mounting

The ML6194/ML6294 Non-Spring Return DCA is designed

with removable hub inserts to accommodate specific shaft

sizes. Proper insert selection is necessary to avoid excessive

strain on output gear. All ML6194/ML6294 Actuators are

shipped with a one-inch hub insert. For field use, two hub

insert sizes are available (see Accessories section). A

mounting bracket (see Fig. 2 and 3) is provided with all

models to aid in installing actuator. The bracket can be bent to

any shape to allow the bracket tab to be centered in actuator

slot.

The ML6194/ML6294 Non-Spring Return DCA is designed for

single-point mounting when using a mounting bracket.

Single-point mounting is typically used when actuator is

mounted on a shaft.

The ML6194/ML6294 Non-Spring Return DCA can also be

three-point mounted using three-point mounting kit (see

Accessories section). Three-point mounting is used for foot

mounting actuator or internally mounting actuator in the duct

when direct shaft coupling is not possible.

The ML6194/ML6294 Non-Spring Return DCA can be

mounted directly on the shaft with the actuator in any position.

CAUTION

Actuator and Damper Damage Hazard.

Mounting bracket binding or clamping actuator to

duct can damage actuator.

Use mounting bracket only to prevent actuator

housing from rotating.

NOTE: Install mounting bracket so that mounting bracket tab

is centered in actuator slot.

Changing Hub Inserts.

Change hub insert sizes by removing retaining ring and lifting

hub insert from actuator. Put new insert in place and replace

retaining ring. See Fig. 4. Be careful when removing the

retaining ring that secures the output hub to actuator housing.

Use a flathead screwdriver to pry ring loose.

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