Harley-Davidson 77197-07 - Manual

-J04167 REV. 2006-05-02
CRUISE CONTROL KIT FOR FLHR/S MODELS
GENERAL
Kit Number
77197-07, 77198-07
Models
These kits fit 2007 and later FLHR (77197-07) and FLHRS
(77198-07) (Road King) model motorcycles.
Additional Parts Required
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
NOTE
This Instruction Sheet refers the installer to the appropriate
FLT Service Manual for many procedures. Therefore, Harley-
Davidson recommends that you do not attempt to install this
kit without having a copy of the FLT Service Manual applicable
to your vehicle.
NOTE
A Service Manual for your vehicle is available from any Harley-
Davidson dealer.
Kit Contents
See Figure 10 and Table 1.
INSTALLATION
1. Remove seat, left saddlebag, left side cover and air
cleaner assembly following instructions in applicable Ser-
vice Manual.
2. Review the "CRUISE CONTROL-Ultra MODELS" section
in the applicable FLT Service Manual before attempting
to install this kit.
Install Cruise Control Module
To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect battery cables (negative
(-) cable first) before proceeding. (00307a)
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
3. Remove battery.
4. See Figure 1. In battery box, identify the location of the
three mounting holes (on left side of panel) for mounting
the cruise control module.
1
is02720
Figure 1. Battery Box (right side view)
5. See Figure 10. Obtain the Cruise Control Module (1) with
cruise cable attached and three Grommets (5) from kit.
Install the grommets on studs of cruise control module
with small diameters outward.
6. See Figure 2. While holding cruise control module in place
near its mounting location, feed the cruise control cable
through the hole in frame crossmember plate and route
under rear spark plug wire staying on inner side of fuel
line components. Carefully curve cable toward the right
and continue routing up under the fuel tank and over the
top of the engine stabilizer bracket, then down between
cylinder heads. Leave in place temporarily. See Figure
10. Obtain a harness retainer (4) from kit and secure the
cruise cable to crossmember plate with barb as shown in
Figure 2. On California models, remove the EVAP hose
from cable clip and secure hose with one of the cable ties
(6).
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