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Lubricate grease fittings, Check spark plugs, Change fuel filter – Exmark Vikingtm Hydro 4500-355 User Manual

Page 24: Change hydraulic system filter, Maintenance

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Maintenance

Lubricate Grease Fittings

Note: See chart for service intervals.

1. Stop engine, wait for all moving parts to stop, and

remove key. Engage parking brake.

2. Lubricate fittings with NGLI grade #2

multi-purpose gun grease.

Refer to the following chart for fitting locations
and lubrication schedule.

Lubrication Chart

Fitting

Locations

Initial

Pumps

Number of

Places

Service

Interval

1. Caster Wheel
Bearings

12

2

Daily

2. Caster Pivots

2

2

Daily

3.

PTO

Engagement
Bellcrank

1

1

Monthly

4. Pump Drive
Idler Pivot

2

1

40 hours

5. Pump
Control
Bearings

2

2

40 hours

6. Mower Deck
Idler Pivots

2

1

40 hours

Number 4 Idler Pivot (Pump Drive) Located

under engine deck

Number 4 and 6 (Idler Pivots) Disassemble and grease

once a month under a “No Load” condition.

3. Lubricate pivot points with a spray penetrating

lubricant as shown in the Spray Lubricant Chart.

Spray Lubricant Chart

Spray Lubricant Chart (cont'd.)

Pivot Point

Number of Places

Service Interval

1. PTO Engagement
Upper Bellcrank

1

40 hours

Check Spark Plugs

Service Interval: Every 160 hours

Remove spark plugs, check condition and reset gaps,
or replace with new plugs. See Engine Owner’s
Manual.

Change Fuel Filter

Service Interval: As required

A fuel filter is installed in the fuel line between the
fuel tank and the engine. Replace when necessary.

Change Hydraulic System
Filter

Service Interval: After the first 250 hours

Every 500 hours/Yearly
(whichever comes
first) thereafter
(Every 250 hours/Yearly if
using Mobil 1 15W50)

Note: Use only Exmark Part No. 109–4180 for
Summer use above 32°F (0°C) or P/N 1-523541 for
Winter use below 32°F (0°C) (Refer to Transmission
section in Specifications for filter specifications).

1. Stop engine, wait for all moving parts to stop, and

remove key. Engage parking brake.

2. Carefully clean area around filter. It is important

that no dirt or contamination enter hydraulic
system.

3. Unscrew filter to remove and allow oil to drain

from reservoir.

Important: Before reinstalling new filter, fill
it with Exmark Premium Hydro oil and apply
a thin coat of oil on the surface of the rubber
seal.

Turn filter clockwise until rubber seal contacts the
filter adapter, then tighten the filter an additional
2/3 to 3/4 turn.

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