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Caution, Maintenance schedule – Subaru Robin EH90 User Manual

Page 13

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13

Figure 11

NOTE: The rocker arm jam nut must be held in place as

the pivot ball stud is turned.

When the valve clearance is correct, hold the

pivot ball stud in place with the Allen wrench and

tighten the rocker arm jam nut. Tighten the jam

nut to 168 in/lbs. (19 Nm) torque. After tightening

the jam nut, recheck valve clearance to make

sure it did not change.

• Install new valve cover gasket.

• Re-install the valve cover and torque to 60 in.lbs (6.8 Nm).

NOTE: Start all four screws before tightening, then torque

in a crisscross pattern. Make sure the valve cover

gasket is in place.

• Repeat the process for the other cylinder.

• Re-install spark plugs.

• Re-attach the spark plug wires to the spark plugs.

MAINTENANCE SCHEDULE

The owner/operator is responsible for making sure that all

periodic maintenance tasks are completed on a timely basis;

that all discrepancies are corrected; and that the equipment is

kept clean and properly stored. Never operate a damaged or

defective engine.

Disconnect the spark plug wires from the spark plugs,

and place the wires where they cannot come in contact

with the spark plugs before working on this engine.

• Operating the engine at high engine speeds is dangerous

and increases the risk of personal injury or damage to the

equipment.

• Operating the engine at low engine speeds with heavy

loads may shorten the engine’s life.

CARBURETOR ADJUSTMENTS

The carburetor of the engine is pre-set at the factory. The car-

buretor should not be tampered with because it would violate

EPA and CARB regulations and VOID THE EMISSION

CONTROL SYSTEM WARRANTY.

CHECKING AND ADJUSTING VALVE CLEARANCE

Check valve clearance and adjust (if necessary) after the fi rst

50 hours of operation and every 300 hours thereafter.

IMPORTANT: if not qualifi ed for doing this procedure or the

proper tools are not accessible, please take the engine/equip-

ment to the nearest Authorized Subaru Service Center to have

the valve clearance adjusted. This is a very important step to

insure a long life for the engine.

To adjust valve clearance:

• Make sure the engine is at room temperature

• Remove spark plugs and make sure that the spark plug

wires are out of the way.

• Remove the four screws attaching the valve cover with a

10 mm wrench or socket.

• Make sure the piston is at Top Dead Center (TDC) of its

compression stroke (both valves closed). To get the piston

at TDC, remove the intake screen at the front of the

engine to gain access to the fl ywheel nut. Use a ratchet

and a 36 mm socket to rotate the engine in a clockwise

direction. While watching the piston through the spark plug

hole, the piston should be observed moving up after the

intake valve closed. The piston is at TDC when it is at its

highest point of travel.

• Loosen the rocker jam nut (Figure 11). Use a 10 mm Allen

wrench to turn the pivot ball stud while checking clearance

between the rocker arm and the valve stem with a feeler

gauge. Correct clearance is 0.002-0.004 inch (0.50-0.1mm)

for both intake and exhaust valves.

0.076 mm

(0.003") GAUGE

JAM NUT

BALL STUD

CAUTION

!

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