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Maintenance, Exhaust system, Drive chain tension – Polaris 2007 Dragon User Manual

Page 93: Warning

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MAINTENANCE

Exhaust System

Check the exhaust system for wear or damage at approximately 2000

miles (3200 km). Always allow the engine and exhaust system to cool

completely before inspecting.

1. Open the hood and inspect the muffler and pipes for cracks or dam-

age.

2. Check for weak or missing retaining springs or damper/support

grommets.

3. Check for loose clamps on the pipe covers.

Drive Chain Tension

Check drive chain tension weekly and

before each long trip. To obtain correct

chain tension:

1. Rotate the driven clutch counter-

clockwise to move all chain slack to

the tensioner side. Lock the brake

lever lock, or have an assistant hold

the brake lever firmly.

2. Loosen the adjuster bolt jam nut (1).
3. Finger tighten the adjuster bolt (2)

until it can no longer be adjusted by

hand, then back off 1/4 turn.

4. Tighten the jam nut while holding

the adjuster bolt. Torque to 21 ft.

lbs. (28 Nm).

5. Release the brake lever lock.

WARNING

Hot exhaust system parts can cause serious burns. Allow adequate time for

the exhaust system to cool. Never perform this procedure with the engine

running.

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