Polaris 2004 500 Classic F/O - Manual

Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
500 Classic F/O 2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5
Chaincase Oil Capacity (oz.) 12
DryWeight (Est.) 471.1
Fuel Tank capacity (Gallons) 11.8
Gearcase Oil Capacity (oz.) n/a
Height (in.) 48
Length (in.) 113
Oil Capacity (Quarts) 3.25
Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGE
Rider Capacity 1
Brake Type Hydraulic
Drive Clutch Center Distance 11.5"
Clutch Type P-85
Track Length (inches) 121
Track Width (inches) 15
Reverse Transmission Standard
Capacities and Dimensions
Drive Belt P/N 3211078
Engine Model Number EC50PL214
Alternator Output (watts) 200 Watt
Bore x Stroke (mm) 72 X 60
Displacement (cc) 488 CC
Carburetor/Throttle Body 2
Engine and Cooling
Carburetor Model TM38
Cooling Liquid
Cylinders 2
Ignition Timing °BTDC @ RPM 26° @ 3000
Ignition Type Analog
Mikuni
Main Jet 360
Pilot Jet 40
Jet Needle / Clip Position 9DFY1-54 / 2
Needle Jet P-2 (825)
Cutaway 2.0
Fuel Screw 1.5 Turns
Idle RPM +/-200 1600
Oil Injection Polaris Blue
Spark Plug Champion RN3C
Air Screw N/A
Spark Plug Gap (mm / in.) 0.70/.028
Minimum Fuel Requirement 87Oct.NonOxy.or 89 Oct.Oxy.
Pilot Air Jet 0.9
Throttle Gap Under CA (mm) 2.0 mm / .078"
Front Type Edge
IFS Shock Type Sel
Rear Type M-10
M-10 Ace, Elec
Front Track Shock Fox IFP
Rear Track Shock Fox IFP w/Res
Suspension
Tachometer Accessory
Features
Electric Fuel Gauge Standard
Speedometer Std 5 Inch Wht/Blk
Electric Start Standard
Low Oil Light Standard
Parking Brake Standard
Wear Strips Coolers
390
#4
370
#3
360
#3
360
#2
340
#2
320
#2
370
#3
350
#3
340
#2
320
#2
310
#2
300
#2
350
#3
330
#3
320
#2
300
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C -30° to -10°F
-34° to -23°C -10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
290
#2
270
#1
320
#3
310
#3
300
#2
280
#2
270
#1
250
#1
2400-3000
(8000-10000)
300
#3
290
#2
270
#2
260
#1
240
#1
230
#1
3000-3700
(10000-12000)
280
#2
270
#2
250
#1
240
#1
220
#1
210
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10M5 Gold Black 36°
#2
10M Blue
Bushed
Gold Black 36°
#2
10M
White
Bushed
Dark Blue/
White
Black 36°
#2
10M Red
Bushed
Dark Blue/
White
Black 36°
#2
Altitude
Meters
(Feet)
Shift
Weight
Clutch
Spring
Clutch Spring Driven
Helix
Drive Clutch Driven Clutch
21-40 HYVO
74P
21-40 HYVO
74P
21-40 HYVO
74P
21-40 HYVO
74P
Chaincase
Gearing/
Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-
12000)
9918402 Rev 01 05/03 PN Printed in the U.S.A.