Polaris 2003 440 Pro X Fan User Manual
Owner's manual supplement, Carburetor jetting clutching chart, Capacities and dimensions

Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
440 ProX Fan
2003
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
n/a
Chaincase Oil Capacity (oz.)
9 oz
DryWeight (Est.)
468
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
n/a
Height (in.)
42.5
Length (in.)
111
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
EDGE
Rider Capacity
1
Brake Type
Hydraulic
Drive Clutch Center Distance
11.5"
Clutch Type
P-85
Track Length (inches)
121
Track Width (inches)
15
Drive Chain Length
74
Reverse Transmission
Accessory
Sprocket Ratio
21
41
:
Capacities and Dimensions
Drive Belt P/N
3211078
Engine Model Number
EC45PM040
Alternator Output (watts)
240W
Bore x Stroke (mm)
65.5x65.0mm
Displacement (cc)
438cc
Carburetor/Throttle Body
2
Engine and Cooling
Carburetor Model
VM34AL
Cooling
Air
Cylinders
2
Ignition Timing °BTDC @ RPM
28° @ 3000
Ignition Type
Kokusan digital
Mikuni
Main Jet
330 PTO / 320 Mag
Pilot Jet
40
Jet Needle / Clip Position
6HEY34 / #3
Needle Jet
Q-2 (286)
Cutaway
3.0
Fuel Screw
N/A
Idle RPM +/-200
1600
Oil Injection
Polaris Blue
Spark Plug
NGK
BR9ES
Air Screw
.75 Turns
Spark Plug Gap (mm / in.)
0.7mm (0.028")
Minimum Fuel Requirement
87Oct.NonOxy./ 89 Oct.Oxy.
Pilot Air Jet
N/A
Throttle Gap Under CA (mm)
7.14 mm / .2813"
Front Type
Pro-X
IFS Shock Type
Alum IFP
Rear Type
Pro-X
Front Track Shock
Arvin IFP
Rear Track Shock
Arvin IFP/Res
Suspension
Tachometer
Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge
Accessory
Speedometer
Std 5 Inch Wht/Blk
Electric Start
N/A
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
Wear Strips
360/350
#4
340/330
#3
330/320
#3
320/310
#3
310/300
#2
310/300
#1
340/330
#3
320/310
#3
310/300
#3
300/290
#3
290/280
#2
290/280
#1
320/310
#3
300/290
#3
290/280
#3
280/270
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
270/260
#1
270/260
#1
300/290
#3
280/270
#3
270/260
#2
260/250
#2
250/240
#1
250/240
#1
2400-3000
(8000-10000)
280/270
#3
260/250
#2
250/240
#2
240/230
#1
230/220
#1
230/220
#1
3000-3700
(10000-12000)
260/250
#2
240/230
#2
230/220
#2
220/210
#1
210/200
#1
210/200
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
S-55 H
AL/Red
SL/BL
R-49 #3
S-53 H
AL/Red
SL/BL
R-49 #3
10 AL
AL/Red
SL/BL
R-49 #4
10
AL/Red
SL/BL
R-49 #4
Altitude
Meters
(Feet)
Shift
Weight
Clutch Spring Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
21/41-74
21/41-74
21/41-74
21/41-74
Chaincase
Gearing/
Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-
12000)
9917620
Rev 01 6/02
PN
Printed in the U.S.A.