Polaris 2003 800 XCR User Manual
800 xcr, Owner's manual supplement, Carburetor jetting clutching chart
Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
800 XCR
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
7
Chaincase Oil Capacity (oz.)
9
DryWeight (Est.)
555
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
N/A
Height (in.)
44
Length (in.)
109
Oil Capacity (Quarts)
2.4
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
Gen 2
Rider Capacity
1
Brake Type
Hydraulic
Drive Clutch Center Distance
12"
Clutch Type
P-85
Track Length (inches)
121
Track Width (inches)
15
Drive Chain Length
70
Reverse Transmission
Accessory
Sprocket Ratio
24
39
:
Capacities and Dimensions
Engine Model Number
EC79PL015
Alternator Output (watts)
280Watts@5000
Bore x Stroke (mm)
72 X 65
Displacement (cc)
794
Carburetor/Throttle Body
3
Engine and Cooling
Carburetor Model
TM38 Rack Style
Cooling
Liquid
Cylinders
3
Ignition Timing °BTDC @ RPM
26° @ 3500
Ignition Type
TPS Digital
Mikuni
Main Jet
430
Pilot Jet
50
Jet Needle / Clip Position
9DH6-54-3 / 3
Needle Jet
P-4 (825)
Cutaway
2.0
Fuel Screw
1.25 Turns
Idle RPM +/-200
1500
Oil Injection
Prem. Gold
Spark Plug
Champion RN2C
Air Screw
N/A
Spark Plug Gap (mm / in.)
0.7mm/.028"
Minimum Fuel Requirement
Adjustable with key switch
Pilot Air Jet
0.9 Long
Throttle Gap Under CA (mm)
1.5mm +/- .25
Front Type
X-10 CRC
IFS Shock Type
Alum IFP
Rear Type
Xtra-10 Agr
Front Track Shock
Arvin IFP
Rear Track Shock
Fox IFP
Suspension
Tachometer
Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge
Standard
Speedometer
Std 5 Inch Wht/Blk
Electric Start
N/A
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
Coolers
460
#3
450
#3
430
#3
410
#2
400
#2
380
#2
440
#3
420
#3
400
#3
390
#2
370
#2
350
#2
410
#3
400
#3
380
#2
360
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
340
#2
330
#2
390
#3
370
#3
350
#2
340
#2
320
#2
300
#2
2400-3000
(8000-10000)
360
#3
340
#2
330
#2
310
#2
290
#2
280
#2
3000-3700
(10000-12000)
340
#2
320
#2
300
#2
280
#2
270
#2
250
#2
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-60
Bushed
Almond Round
Silver/Blue
#2
R-12
10-58
Bushed
Almond Round
Silver/Blue
#2
R-12
10-58
Bushed
Almond Round
Silver/Blue
#2
R-12
10-56
Bushed
Almond Round
Silver/Blue
#2
R-12
Altitude
Meters
(Feet)
Shift
Weight
Clutch Spring Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
24:39
70 Pitch
24:39
70 Pitch
23:41
70 Pitch
23:41
70 Pitch
Chaincase
Gearing/Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
9917611
PN
Printed in the U.S.A.