Polaris 2002 ATV Xpedition 325 - Manual

1
OWNER’S MANUAL SUPPLEMENT
2002 XPEDITION 325
PN 9917027
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all
times.
Capacities
Body Style Gen IV
Gross Vehicle Weight 1105 lbs.
Fuel Capacity 3.2 gal
Oil Capacity 4.4 quarts
Front Rack (Maximum -
Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 30 lbs.
Tow Hitch Standard
Tow Capacity 850 lbs.
Turn Radius 65〉
Ground Clearance 6.75〉
Height 47〉
Length 81〉
Seat Height 33.5〉
Dry Weight 628 lbs.
Wheel Base 49.75〉
Width 46〉
Drive System
Drive System Type Shaft
Shift Type Manual 5 Speed / Re-
verse
Front Drive (ratio) 3.7/1
Final Drive (ratio) 3.1/1
Front Tire 24 x 8 - 12
Rear Tire 24 x 11 - 12
Tire Pressure (front) 4
Tire Pressure (rear) 3
Suspension and Brakes
Front Susp. - Mac Strut 6.7〉
Rear Susp. - Progresseive
Rate Swing Arm
6.5〉
Shock Adjustment CAM
Front Brake Hydraulic
Rear Brake Hydraulic
Auxiliary Brake Hydraulic Foot Brake
Park Brake Hydraulic
Engine & Cooling
Engine Model Number ES32PLE03
Engine Type 4 Stroke, Single Cyl.
Lubrication Wet Sump
Bore x Stroke 78 x 68
Displacement 325
Compression Ratio 9.2:1
Engine Cooling Air cooled with oil assist
Alternator Output (watts) 200
Carburetion BST31
Main Jet 152.5
Pilot Jet 47.5
Needle Jet P-0 (829)
Jet Needle 4HB40-3
Ignition CDI
Timing 30 BTDC @ 5000
rpm±2
Spark Plug Gap 0.9 mm / .036 in.
Spark Plug Type NGK BKR6E
Exhaust USFS Approved