Polaris 2002 ATV Xplorer 400 - Manual

1
OWNER’S MANUAL SUPPLEMENT
2002 XPLORER 400
PN 9917023
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all
times.
Capacities
Body Style Gen IV
Fuel Capacity 3.7 Gal / 15.14 Ltr
Oil Capacity 2 Qts / 1.89 Ltr
Coolant Capacity 2.25 Qts / 2.13 Ltr
Front Rack (Maximum -
Capacity)
90 Lbs / 40.8 Kgs
Rear Rack 180 Lbs / 81.6 Kgs
Tongue Weight 30 Lbs / 13.6 Kgs
Tow Hitch Standard
Tow Capacity 850 Lbs / 385.6 Kgs
Turn Radius 65〉 / 165 cm
Ground Clearance 7.5〉
Height 47〉 / 119.4
Length 81〉 / 205.7 cm
Seat Height 34〉
Dry Weight 608 Lbs / 276 Kgs
Wheel Base 48.25, / 125.1 cm
Width 46〉 / 115.6cm
Drive System
Drive System Type Concentric Drive
Shift Type Side Lever
Front Drive (ratio) 2:1
Final Drive (ratio) 13/36 78P
Center Drive (ratio) Not Applicable
Drive Chain 520 O-ring
Front Tire 25 x 8 - 12
Rear Tire 25 x 11 - 10
Tire Pressure (front) 4 PSI
Tire Pressure (rear) 3 PSI
Suspension and Brakes
Front Susp. - Mac Strut 6.7〉 Travel
Rear Susp. - Progresseive
Rate Swing Arm
9〉 Travel
Shock Adjustment CAM
Front Brake Hydraulic Disc
Rear Brake Hydraulic Disc
Auxiliary Brake Hydraulic Disc, Rear
Park Brake Hydraulic Lock All
Wheel
Engine & Cooling
Engine Model Number EC38PLE10
Engine Type 2 Cycle, Single Cylinder
Lubrication Oil Injection
Bore x Stroke 83 x 70
Displacement 378
Compression Ratio 6.9/1 Effective
Engine Cooling Liquid
Alternator Output (watts) 200
Carburetion VM34SS
Main Jet 200
Pilot Jet 35
Needle Jet 0-6 (480)
Cutaway 1.5 Nickel/Alum
Air Screw 1.5
Jet Needle HK-3
Ignition CDI
Timing 23.5 @ 5000 3
Spark Plug Gap 0.7 mm / .028 in
Spark Plug Type NGK BR8ES
Exhaust USFS Approved