Polaris 2001 ATV Xpedition 425 HDS User Manual
Polaris Motorcycles
1
OWNER’S MANUAL SUPPLEMENT
2001 XPEDITION 425, HDS
PN 9916832
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all
times.
Capacities
Body Style
Gen IV
Gross Vehicle Weight
1135 lbs.
Fuel Capacity
3.7 gallons
Oil Capacity
5.5 quarts
Front Rack (Maximum -
Capacity)
90 Lbs.
Rear Rack
180 Lbs.
Tongue Weight
30 lbs.
Tow Hitch
Standard
Tow Capacity
850 lbs.
Turn Radius
65²
Ground Clearance
7.25²
Height
47²
Length
81²
Seat Height
34²
Dry Weight
647 lbs.
Wheel Base
49.75²
Width
46²
Drive System
Drive System Type
Shaft
Shift Type
Manual 5 Speed / Re-
verse
Front Drive (ratio)
3.7/1
Final Drive (ratio)
3.1/1
Front Tire
25 x 8 - 12
Rear Tire
25 x 11 - 10
Tire Pressure (front)
4 psi
Tire Pressure (rear)
3 psi
Suspension and Brakes
Front Susp. - Mac Strut
6.7²
Rear Susp. - Progresseive
Rate Swing Arm
6.5²
Shock Adjustment
CAM
Front Brake
Hydraulic
Rear Brake
Hydraulic
Auxiliary Brake
Hydraulic Foot Brake
Park Brake
Hydraulic
Engine & Cooling
Engine Model Number
EH42PLE04
Engine Type
4 Stroke, Single Cycle
Lubrication
Wet Sump
Bore x Stroke
87.9 x 70
Displacement
425
Compression Ratio
9.2:1
Engine Cooling
Liquid cooled with fan
assist
Alternator Output (watts)
200
Carburetion
34mm Mikuni (CV
Type)
Main Jet
152.5
Pilot Jet
45
Needle Jet
P-8 (513)
Pilot Air Jet
100
Pilot Screw
2 1/4 Turns
Jet Needle
4HB41-3
Ignition
CDI
Timing
30° @ 5000 ± 2
Spark Plug Gap
0.9 mm / .036 in
Spark Plug Type
NGK BKR5ES
Exhaust
USFS Approved