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Shaft bearing wear on peerless transmission, Check spark plugs, Change fuel filter – Exmark Metro 00 & Higher User Manual

Page 23: Maintenance

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Maintenance

Lubrication Chart (cont'd.)

Fitting

Locations

Initial

Pumps

Number of Places

Service

Interval

6. Trans-
mission
Output
Shaft
Coupler

2

2

2

2

40

hours

7. Mower
Deck
Idler
Pivots

2

1

1

1

40

hours

48 inch Deck Shown for Reference Only

Number 4 and 7 (Idler Arm Pivots) Disassemble and

grease once a month under a “No Load” condition

Number 6 (Transmission Coupler) Located

below fuel tank support

3. Replace 5-speed gearbox grease yearly. Use 18 oz.

of Peerless grease (Part No. 788067). See Check
Grease Level, Input and Output Shaft Bearing
Wear on Peerless Transmission
section for
special lubrication instructions.

4. Lubricate pivot points with a spray penetrating

lubricant as shown in the Spray Lubricant Chart.

Spray Lubricant Chart

Number of Places

Pivot Points

32 inch

Deck

36 inch

Deck

48 inch

Deck

Service

Interval

1. Blade
Engagement
Bellcrank

1

1

1

40 hours

Check Spark Plugs

Service Interval: Every 160 hours

Remove spark plugs, check condition and reset gaps,
or replace with new plugs. See Engine Owner’s
Manual.

Change Fuel Filter

Service Interval: As required

A fuel filter is installed in the fuel line between the
fuel tank and the engine. Replace when necessary.

Check Grease Level,
Input and Output Shaft
Bearing Wear on Peerless
Transmission

Service Interval: Every 160 hours—Check

grease level, input and
output shaft bearing
wear on Peerless
Transmission.

Yearly—Replace gearbox
grease.

1. Stop engine, wait for all moving parts to stop, and

remove key. Engage parking brake. Remove key
or spark plug wire(s).

2. Place drive levers and neutral lock/park brake

latches in neutral lock position

3. Remove shifter lever from top of transmission.

4. Remove shifter plate from top of transmission

and the two leads from the neutral start switch.

5. Release the tension on the transmission belt.

6. Check for side play caused by bearing wear on

the input and output shafts of the transmission.
Replace bearings if necessary.

7. Remove the six bolts that fasten the upper case

to the lower case and carefully remove the upper
case half

8. Check the grease level in the lower case. The

grease level should be approximately 1 1/2 inch
to 1 3/4 inch (3.8 to 4.4 cm) from the gearbox
bottom. If necessary, fill to proper level with
Peerless grease (Part No. 788067).

23

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