Introduction – Thermo Technologies USDT 2005 User Manual
Page 2

1
Introduction
 
 
he USDT 2005 unit is an analog temperature differential controller. It can be used in a 
wide range of applications. At the factory, it is set to control a simple solar water heating 
system.
 
 
Solar System Control (S) Mode 
 
In this program mode, it ensures that the collected energy from the sun is transferred efficiently, 
and harnessed under optimum conditions. It monitors the collector temperature (T
KS
) and the
return temperature (T
BS
, bottom of the storage tank). The
solar loop circulation pump runs while the collector 
temperature exceeds the return temperature by an 
adjustable temperature difference ?T. To avoid 
overheating, the circulation pump stops if the return 
temperature (T
BS
) reaches the adjustable high limit (T
MAX
)
temperature. The temperature hysteresis (a lagging in the 
set-point) may over-ride ?T to avoid pump cycling. 
 
The pump A1 runs only when the temperature at the 
collector sensor location S1 is higher than the return 
temperature at location S2 by at least ?T. The pump stops 
if ?T is less than the preset value or, the if the temperature 
at location S2 (storage tank) has reached the T
MAX
A1 (ON) only when S1 > (S2 + diff)
& S2 < max
Boiler Control (L) Mode
 
The User can switch USDT 2005 to operate a boiler circulator. In boiler mode (L), the pump runs 
only when boiler temperature at S1 location 
is higher than the minimum set point dialer 
and the ?T condition is satisfied. 
 
A1 (ON) only when S1 > max &
S1 > (S2 + diff)
Note: The maximum temperature dialer 
(max) serves as the minimum starting 
temperature, T
MIN
in the boiler mode. User
must change the switch position on the back 
of the circuit board to use the USDT 2005 as a boiler controller. Details will follow. 
 
MAX set point protects the solar system from overheating. It turns off the circulator if the boiler 
contribution to the storage tank is not satisfied. 
T
S1
S2
A1
S2
A1
S1
