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Maintenance – Smithco Sweep Star 60 (sn 1498 – 1537) Parts & Service Manual User Manual

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Service

MAINTENANCE

LUBRICATION

Use No. 2 General Purpose Lithium Base Grease and lubricate every 100 hours. The Sweep Star 60 has ten
grease fittings.

One on the outside of each tower.

One on the center of park brake relay on rear axle.

One on hydrostatic pedal under the floorboard.

One on the pillow block bearing on each end of finger reel.

One on castor wheel mount bracket.

One on hydrostatic forward and reverse relay.

One on reel clutch belt tightener.

One on rod end of the tailgate cylinder.

Every 500 hours of operation, separate the hydrostatic pump from the engine. Clean the splined areas and

lightly grease the male portion of the pump spline. Use either Dow Corning

®

G-N Metal Assembly Paste or

#77 Assembly Paste (Kohler # 25 357 12-s).

As you remount the pump to the engine, be certain the mating surface are clean and free of any foreign

material and that the pump is correctly aligned.

HYDRAULIC OIL

1. Use SAE 10W-40 API Service SJ or higher motor oil.

2. For proper warranty, change oil every 500 hours or annually, which ever is first and change the filter after

the first 20 hours, then at 100 hours, then every 250 hours thereafter.

3. The oil level should be 2" to 2

1

/

2

" from top of the tank when fluid is cold. Do not overfill.

4. After changing oil and/or filter, run the machine for a few minutes. Check oil level and for leaks.

5. Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants.

Check and service more frequently when operating in extremely cold, hot or dusty conditions.

6. If natural color of fluid is now black or smells burnt, it is possible that an overheating problem exists.

7. If fluid becomes milky, water contamination may be a problem.

8. If either of the above conditions happen, change oil and filter immediately after fluid is cool and find cause.

Take fluid level readings when system is cold.

9. In extreme temperatures you can use straight weight oil. We recommend SAE 30W API Service SJ or

higher when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F (0°C))
ambient temperature. Use either motor oil or hydraulic oil, but do not mix.

10. Oil being added to the system must be the same as what is already in the tank. Mark tank fill area as to

which type you put in.