Mathey Dearman 5SA Saddle Machine - Manual (Page 2)

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Table of Contents
Item Subject Page#
1.0 Safety 3
2.0 General Information 4
3.0 Installation of Spacer Bolts 4
Picture 1 Spacer Bolt Installation 4
Spacer Bolt Calculation 4
Figure 1 Spacer Bolt Configuration for 20”, 22”, 24” & 26” 5
Table 1 Spacer Bolt Part Identification 5
4.0 Installation of Saddle Machine on Pipe 6
Picture 2 Closing Boomer Latch 6
Figure 2 Boomer Assembly Parts Configuration 6
Table 2 Boomer Assembly Parts Identification 6
Figure 3 Torch Arm & Torch Carrier Configuration 7
Table 3 Torch Arm & Torch Carrier Parts Identification 7
5.0 Installation of Torch Arm, Torch Carrier Assembly and Torch 7
Picture 3 Installation of Torch Arm 7
Picture 4 Installation of Wing Nut 8
6.0 The manual Cutting Process 8
A Note on Back Beveling 9
Figure 4 Manual Saddle Parts Configuration 10
Table 4 Manual Saddle Parts Identification 11
Figure 5 Single Bearing Bracket Configuration 12
Table 5 Single Bearing Bracket Parts Identification 12
Figure 6 Double Bearing Bracket Parts Configuration 13
Table 6 Double Bearing Bracket Parts Identification 13
Table 7 Trouble Shooting 14
7.0 Maintenance 14
7.1 Timing the Ring Gear to the Pinion Gear of the Manual Saddle Machine 15
7.2 Installation of a new Drive Chains 16
7.3 Repair of the Single and Double Bearing Bracket 18
7.4 Storage 18
8.0 Limitations 18
9 .0 Machine Safety 19
10.0 Condition of use 19
10.1 Condition of use 19
10.2 Use of the Saddle Machine not allowed by the manufacturer 19
11.0 Disposal of Saddle Machine 19
11.1 General Information 19
11.2 Composition of Major Components 19
12.0 Warranty 20
Table 8 Commercial Pipe Sizes 20