Mathey Dearman 3SA Saddle Machine - Manual (Page 3)

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Table of Contents
Item Subject Page#
1.0 Safety 3
2.0 General Information 4
3.0 Installation of Spacer Bolts 4
Picture 1 Spacer Bolt Box 4
Picture 2 Spacer Bolt Installation 5
Spacer Bolt Calculation 5
Figure 1 Spacer Bolt Configurations for 12”, 14”, 16”, 18” & 20” Pipe 5
Table 1 Spacer Bolt Part Identification 5
4.0 Installation of the Saddle Machine on Pipe 6
Picture 3 Closing Boomer Latch 7
Figure 2 Boomer Assembly Parts Configuration 7
Table 2 Boomer Assembly Parts Identification 7
Figure 3 Torch Arm & Torch Carrier Configuration 8
Table 3 Torch Arm & Torch Carrier Parts Identification 8
5.0 Installation of Torch Arm, Torch Carrier Assembly and Torch 8
Picture 4 Installation of Torch Arm on the Threaded Stud 8
Picture 5 Installation of Wing Nut 8
6.0 The Cutting Process 9
A Note on Back Beveling 10
Figure 4 Manual Saddle Parts Configuration 11
Table 4 Manual Saddle Parts Identification 12
Figure 5 Single Bearing Bracket Configuration 13
Table 5 Single Bearing Bracket Parts Identification 13
Figure 6 Double Bearing Bracket Parts Configuration 14
Table 6 Double Bearing Bracket Parts Identification 14
Table 7 Trouble Shooting 15
7.0 Maintenance 15
7.1 Timing the Ring Gear to the Pinion Gear of the CE Manual Saddle Machine 16
7.2 Installation of a new Drive Chain on the CE Manual Saddle Machine 17
7.3 Repair of the Single and Double Bearing Bracket 19
7.4 Storage 19
8.0 Limitations 19
9 .0 Machine Safety 19
10.0 Condition of use 19
10.1 Condition of use 19
10.2 Use of the Saddle Machine not Allow by The Manufacturer 19
11.0 Disposal of Saddle Machine 20
11.1 General Information 20
11.2 Composition of Major Components 20
12.0 Warranty 20
Table 8 Commercial Pipe Sizes 20