Kemppi Mastercool 12 User Manual
Page 2
2 – Master(tig) 2500, 2503, 3500, 3503 MLS
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/ 0311
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COPYRIGHT
KEMPPI
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Master(tig) 2500, 2503, 3500, 3503 MLS
™
/ 0311 – 3
©
COPYRIGHT
KEMPPI
OY
CONTENTS
1.
PREFACE........................................................................................................................3
1.1. Introduction ...............................................................................................................................3
1.2. Product introduction..................................................................................................................3
1.3. Operation safety .......................................................................................................................3
2.
INSTALLATION ...............................................................................................................4
2.1. Removal from packaging ..........................................................................................................4
2.2. Locating the machine................................................................................................................4
2.3. Serial number ...........................................................................................................................4
2.4. Installation and main parts........................................................................................................4
2.5. Installation of the panel.............................................................................................................5
2.6. Mains connection......................................................................................................................5
2.7. Welding cable connections .......................................................................................................6
2.7.1. Choosing welding polarity in MMA welding .............................................................................. 6
2.7.2. Earthing .................................................................................................................................... 6
2.8. Cooling unit (Mastercool 10, Mastercool 12) ............................................................................6
2.9. Shield gas .................................................................................................................................7
2.9.1. Installation of gas bottle............................................................................................................ 7
3.
OPERATION....................................................................................................................8
3.1. Welding processes....................................................................................................................8
3.1.1. MMA welding ............................................................................................................................ 8
3.1.2. TIG welding .............................................................................................................................. 8
3.1.3. Synergetic Pulsed TIG welding ................................................................................................ 8
3.1.4. Long Pulsed TIG welding ........................................................................................................ 8
3.2. Operation functions...................................................................................................................8
3.2.1. Power source............................................................................................................................ 8
3.2.2. Function panels (MTL,MTX, MTZ, MTM, MEL, MEX) ............................................................. 8
3.2.2.1. Indicator lights .................................................................................................... 9
3.2.2.2. MMA welding panel MEL.................................................................................... 9
3.2.2.3. MMA welding panel MEX ................................................................................. 10
3.2.2.4. TIG welding panel MTL .................................................................................... 11
3.2.2.5. TIG welding panel MTX.................................................................................... 13
3.2.2.6. TIG welding panel MTZ ................................................................................... 14
3.2.2.7. TIG welding panel MTM ................................................................................... 15
3.2.3. Saving welding settings (MTM) .............................................................................................. 16
3.2.4. Adopting the saved settings.................................................................................................. 16
3.2.5. Remote control memory channels.......................................................................................... 16
3.2.6. SETUP functions .................................................................................................................... 16
3.2.7. Foot pedal control R11F ......................................................................................................... 17
3.3. Cooling unit operation (Mastercool 10, Mastercool 12) ..........................................................17
3.4. Storage ...................................................................................................................................17
4.
MAINTENANCE ............................................................................................................18
4.1. Regular maintenance..............................................................................................................18
4.1.1. Every sixth months ................................................................................................................. 18
4.1.2. Service contract...................................................................................................................... 18
4.2. Troubleshooting ......................................................................................................................18
4.3. Disposal of the machine .........................................................................................................19
5.
ORDERING NUMBERS ................................................................................................19
6.
TECHNICAL DATA........................................................................................................21