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3 service workshop maintenance, Operation disturbances – Kemppi FastMig M 320 User Manual

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5.3 Service Workshop maintenance

Kemppi Service Workshops complete maintenance according to their Kemppi service

agreement.
The major points in the maintenance procedure are listed as follows:

• Cleaning of the machine

• Checking and maintenance of the welding tools

• Checking of connectors, switches and potentiometers

• Checking of electric connections

• Checking of mains cable and plug

• Damaged parts or parts in bad condition are replaced by new ones

• Maintenance testing.

• Operation and performance values of the machine are checked, and when necessary

adjusted by means of software and test equipment.

Software loading

• Kemppi Service Workshops can also test and load firmware and welding software.

6.

OPERATION DISTURBANCES

Should you experience a malfunction from your machine, please consult the basic

troubleshooting text above first, and complete some basic checks.
If the machine malfunction cannot be corrected with these measures, contact your Kemppi

maintenance service workshop.
Operation of the overload protection
Yellow thermal protection lamp is lit when the thermostat is operating due to loading beyond

the stated duty cycle.
The thermostat will operate, if machine is continuously loaded over rated values or cooling air

circulation is blocked.
Internal fans will cool the machine, and when the pilot lamp is not lit the machine is

automatically ready for welding.
Control fuses
Fuse, 6.3 A delayed, on the rear wall of machine provides protection for auxiliary devices.
Use the same type and rating of fuse as marked beside the fuse adapter. Damage caused by

incorrect fuse selection is not covered by the guarantee.
Under and over voltages in the mains supply
Primary circuits of the machine are protected against sudden, transient overvoltages. The

machine is designed to withstand 3 x 440 V voltage continuously. Ensure that voltage is kept

within this permissible limit, especially when the mains supply is provided by a combustion

engine generator. If the mains has under voltage (under approx. 300 V) or overvoltage (over

approx. 480 V) machine control stops operation automatically.
Loss of a phase in the mains supply
Loss of a mains power phase causes noticeably poor welding properties. In some cases the

machine won't start at all. Loss of a phase can be due to following:

• Blowing of mains supply fuse

• Defective mains cable

• Bad connection of mains power cable on machine terminal block or plug of machine.

FastMig M 320, 420, 520

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